SALES & TECHNICAL SUPPORT
844-439-4335
Mon-Fri 8AM-5PM CST
Order History
/ Reorder Quick Order
by Part # Login
0 Cart
Back to Casters

All measurements indicate the wheel diameter by the tread width.

The below capacity ranges indicate the working (dynamic) load that each caster will support. A safety factor should be included in your formula to determine your required load rating per caster.

W/(C-1)=R W is total weight needed to move. C is total number of casters required. R is ideal load rating, with safety factor built in. Divide the total load weight by one less caster than you will use to safely determine load rating.

Plate dimensions shown are overall mounting plate size.
When replacing existing casters, select the closest plate size and verify bolt-hole compatibility.
BHP = Bolt Hole Pattern, shown under each plate.

BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
(3″ Wide Casters), Industry-Standard
(3″ Wide Casters), Industry-Standard
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
View All • 21 Plate Sizes
View All • 21 Plate Sizes
Plate Casters
Plate Casters
Stem Casters
Stem Casters
Stainless Casters
Stainless Casters
Ergonomic Casters
Ergonomic Casters
Leveling Casters
Leveling Casters
Back to Wheels
Caster Wheel Materials & Selection Guide

Caster Wheel Materials & Selection Guide
Polyolefin Wheels

Polyolefin Wheels
High Temperature Wheels

High Temperature Wheels
Track Wheels (All Types)

Track Wheels (All Types)
Hand Truck Wheels

Hand Truck Wheels
Rubber Wheels (All Types)

Rubber Wheels (All Types)
Nylon Wheels

Nylon Wheels
Keyed Drive Wheels

Keyed Drive Wheels
Pneumatic Wheels

Pneumatic Wheels
Atx Off-road Wheels

Atx Off-road Wheels
Poly Wheels (All Types)

Poly Wheels (All Types)
Phenolic Wheels

Phenolic Wheels
Metal Wheels (All Types)

Metal Wheels (All Types)
Flat-free (Foam-filled)

Flat-free (Foam-filled)
Wheel Replacement Parts

Wheel Replacement Parts
Back to Parts
Caster Plate Mounting Hardware

Caster Plate Mounting Hardware
Quick Change Caster Pads

Quick Change Caster Pads
Caster Frames - Swivel & Rigid

Caster Frames - Swivel & Rigid
Sockets & T-nuts For Casters

Sockets & T-nuts For Casters
Washers

Washers
Expanding Rubber Adapter Kits

Expanding Rubber Adapter Kits
Bumpers

Bumpers
Axles & Nuts

Axles & Nuts
Spanner Bushings

Spanner Bushings
Caster Shims & Weld Plates

Caster Shims & Weld Plates
Furniture Glides

Furniture Glides
Floor Truck Locks

Floor Truck Locks
Swivel Locks

Swivel Locks
Wheel Bearings

Wheel Bearings
Back to Material Handling
RAYMOND_PRODUCTS_TILE.png

Furniture & Equipment Movers
Furniture Dollies

Furniture Dollies
Hydraulic Lift Tables

Hydraulic Lift Tables
Utility Carts

Utility Carts
Pallet Dollies

Pallet Dollies
Stevens ESCORT SRT-8 steel appliance hand truck, red steel frame, black uprights, strap and footplate

Safe & Appliance Dollies
Carts & Platform Trucks

Carts & Platform Trucks
Hand Trucks & Accessories

Hand Trucks & Accessories
Ratchet Straps & Tie Downs

Ratchet Straps & Tie Downs
Three Wheel Dollies

Three Wheel Dollies
Wire Shelving

Wire Shelving
Pallet Jacks

Pallet Jacks
Stackers

Stackers
Heavy Duty Tilt Trucks

Heavy Duty Tilt Trucks
Ball Transfers

Ball Transfers
Moving Supplies

Moving Supplies
Back to menu
Shop by IndustryAll 20 industries ›
Healthcare & Medical Material Handling Food Service & Food Processing Aerospace & Aviation Automotive Manufacturing & Industrial Data Centers Furniture & Fixtures Hospitality Institutional & Education Laundry & Linen Marine Horticulture & Gardens Retail Environment Robotics & Automation Air Cargo Defense & Military Oil, Gas & Energy Sanitation & Washdown Towline & Tugger
Shop by ApplicationAll applications ›
Specialty Casters Specialty Casters Gate Casters Gate Casters BBQ Pit & Smoker Casters BBQ Pit & Smoker Casters Keyed Drive Wheels Keyed Drive Wheels Drywall Cart Casters Drywall Cart Casters Skid Wheels & Casters for RVs Skid Wheels & Casters for RVs Leveling Casters Leveling Casters Shopping Cart Wheels & Casters Shopping Cart Wheels & Casters Band Equipment Casters & Wheels Band Equipment Casters & Wheels Low Profile Casters Low Profile Casters Cart Wheels & Casters Cart Wheels & Casters Toolbox Caster Sets Toolbox Caster Sets Bakery Oven Rack Casters Bakery Oven Rack Casters Kitchen Prep Table Caster Sets Kitchen Prep Table Caster Sets Wire Shelving Casters Wire Shelving Casters Silent Glide Casters Silent Glide Casters
Back to Brands
ALBION CASTERS

ALBION CASTERS
BLICKLE CASTERS

BLICKLE CASTERS
HAMILTON CASTERS

HAMILTON CASTERS
P&H CASTERS

P&H CASTERS
SHEPHERD CASTERS

SHEPHERD CASTERS
B&P MANUFACTURING

B&P MANUFACTURING
SAFE 'N SECURE

SAFE 'N SECURE
HUDSON BEARINGS

HUDSON BEARINGS
QUANTUM STORAGE

QUANTUM STORAGE
AMERICAN MOVING SUPPLIES

AMERICAN MOVING SUPPLIES
COLSON CASTERS

COLSON CASTERS
DURASTAR CASTERS

DURASTAR CASTERS
CORPS DESIGN

CORPS DESIGN
FAULTLESS MEDICAL CASTERS

FAULTLESS MEDICAL CASTERS

Flat-Free Foam-Filled Casters · 6"-10" · Standard Duty · Zero Punctures · 250–300 lb · Polyurethane

Diameter: 6 to 10 inTread: 2 and 3 inPlate: 4 x 4-1/2 inCapacity: 250 to 300 lb per caster
This page lists flat-free casters and wheels with polyurethane treads. Polyurethane is the most common tread here, rated 250 to 300 lb per caster in 6, 8 and 10 in.
Caster Finder Find your caster in 3 steps Mount, size, capacity, narrowed to your exact spec in this collection.
275 lbs
TieredPricing
8" Flat-Free Swivel Caster – 8" x 3" Foam-Filled Tire | 275 lbs Capacity, Shock-Absorbing, Non-Marking Wheel CasterHeadquarter
In Stock · Same/Next Day
8" x 3" Foam-Filled Polyurethane Swivel Flat-Free Caster – 275 lb
Part # 100CS830FF44BL-1CM-03
from $74.00
Volume pricing available
PolyurethanePlate
Load rating
275 lbs
Size8" x 3"
Capacity275 lbs
WheelPolyurethane
MountPlate
TypeSwivel
More Details Less Details
Width 3"
Height 9-3/4"
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
8" Flat-Free Swivel Caster – Foam-Filled Polyurethane Tire Industrial 8" flat-free caster built for...
Shop Product
275 lbs
TieredPricing
8 Inch Flat Free Rigid Caster - 275 lbs Capacity | 8 Inch x 3 Inch Foam Filled Tire No-Air CasterHeadquarter
In Stock · Same/Next Day
8" x 3" Foam Filled Rigid Flat Free Caster – 275 lb
Part # 100CR830FF44BL-1CM-03
from $101.00
Volume pricing available
PolyurethanePlate
Load rating
275 lbs
Size8" x 3"
Capacity275 lbs
WheelPolyurethane
MountPlate 4" x 4-1/2"
TypeRigid
More Details Less Details
Width 3"
Height 9-3/4"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Rig Type Rigid
Brake No Brake
Frame Zinc Plated Steel
8" Flat Free Rigid Caster - 8" x 3" Foam Filled Tire - 275...
Shop Product
300 lbs
TieredPricing
10 Inch x 3 Inch Ever-Roll Swivel Caster - 300 lbs Capacity | Heavy Duty Industrial CasterHQ
In Stock · Same/Next Day
10" x 3" Ever-Roll Swivel Foam Caster – 300 lb
Part # CBER10SC
from $118.00
Volume pricing available
PolyurethanePlate
Load rating
300 lbs
Size10" x 3"
Capacity300 lbs
WheelPolyurethane
MountPlate 4" x 4-1/2"
TypeSwivel
More Details Less Details
Width 3"
Height 12-3/16"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
EVER-ROLL 10" X 3" SWIVEL CASTER10" x 3" Ever-Roll wheel (flat free micro-cellular polyurethane...
Shop Product
250 lbs
TieredPricing
6 Inch Flat Free Swivel Caster with Brake - 250 lbs Capacity | 6 Inch x 2 Inch Foam Filled Tire CasterHeadquarter
In Stock · Same/Next Day
6" x 2" Foam Filled Swivel Caster with Brake – 250 lb · Model 100TS620FF44B-03
Part # 100TS620FF44B-03
from $76.00
Volume pricing available
PolyurethanePlate
Load rating
250 lbs
Size6" x 2"
Capacity250 lbs
WheelPolyurethane
MountPlate 4" x 4-1/2"
TypeSwivel with Brake · Side Lock Brake
More Details Less Details
Width 2"
Height 7-1/2"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Rig Type Swivel with Brake
Brake Side Lock Brake
Frame Zinc Plated Steel
6" Flat Free Swivel Caster w/ Brake - 6" x 2" Foam Filled Tire...
Shop Product
280 lbs
TieredPricing
Ever-Roll 10"x3" Rigid Caster - 280lbs Capacity CasterHQ
In Stock · Same/Next Day
10"x3" Ever-Roll Rigid Pneumatic Caster – 280 lb
Part # CBER10RC
from $113.00
Volume pricing available
PolyurethanePlate
Load rating
280 lbs
Size10" x 3"
Capacity280 lbs
WheelPolyurethane
MountPlate 4" x 4-1/2"
TypeRigid
More Details Less Details
Width 3"
Height 12-3/16"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Rig Type Rigid
Brake No Brake
Frame Zinc Plated Steel
EVER-ROLL 10" X 3" RIGID CASTER10" x 3" Ever-Roll wheel (flat free micro-cellular polyurethane...
Shop Product
250 lbs
TieredPricing
6" Flat Free Swivel Caster with Brake - 6" x 2" Foam Filled Tire - 250 lbs Capacity CasterHeadquarter
In Stock · Same/Next Day
6" x 2" Foam Filled Swivel Caster with Brake – 250 lb · 4" x 4-1/2" - OVERALL SIZE Plate · Model 100CS620FF44B-03
Part # 100CS620FF44B-03
from $69.00
Volume pricing available
PolyurethanePlate
Load rating
250 lbs
Size6" x 2"
Capacity250 lbs
WheelPolyurethane
MountPlate 4" x 4-1/2"
TypeSwivel with Brake · Side Lock Brake
More Details Less Details
Width 2"
Height 7-1/2"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Rig Type Swivel with Brake
Brake Side Lock Brake
Frame Zinc Plated Steel
The 6-Inch Flat-Free Swivel Caster: A Revolution in Mobility Why Choose CasterHQ's 6" x...
Shop Product

Flat-Free Foam-Filled Casters: buying guide

Flat-free casters and wheels in polyurethane, 6 to 10 in wheels, rated 250 to 300 lb per caster.

Diameter 6 to 10 inTread 2 and 3 inPlate 4 x 4-1/2 in250 to 300 lb per caster

Flat-free casters and wheels by tread

Tread Core Wheel sizes Rated per caster Listed temperature Where it fits
Polyurethane 6, 8 and 10 in 250 to 300 lb quiet, floor-friendly and long wearing

Ratings are for single casters of flat-free casters and wheels, from product fields [S1].

Wheel sizes

Wheel Treads Rated
6 x 2 in polyurethane 250 lb
8 x 3 in polyurethane 275 lb
10 x 3 in polyurethane 280 to 300 lb

Choosing flat-free casters and wheels

  1. Load: plan on three casters carrying a four-caster cart [S2]; at 280 lb each, a common rating here, that is about 840 lb, and the 300 lb top rating covers about 900 lb.
  2. Mount: most flat-free casters and wheels use a 4 x 4-1/2 in top plate; measure bolt hole centers on the old plate and compare.
  3. Floor: on flat-free casters and wheels, polyurethane protects finished floors and runs quietly; check the rating if the cart also crosses rough concrete.
  4. Rig: swivel and rigid flat-free casters and wheels are listed, with side lock brake options.

Related: caster wheels.

Flat-free casters and wheels questions

How much weight can flat-free casters and wheels carry?

Single flat-free casters and wheels are rated 250 to 300 lb.

What top plate do flat-free casters and wheels use?

Most flat-free casters and wheels use 4 x 4-1/2 in.

What wheel material is most common on flat-free casters and wheels?

Polyurethane leads on flat-free casters and wheels, rated 250 to 300 lb per caster.

Jordan Wilson, CasterHQ · reviewed October 20, 2026 · 844-439-4335 · info@casterhq.com

Sources

  • [S1] CasterHQ product fields (rated load, diameter, width, wheel and core material, temperature range, mount) and product descriptions for the items on this page, pulled October 20, 2026.
  • [S2] Preferred Equipment casters and wheels quick guide PDF (prefeq.com): load sizing on one less caster, wheel types and floor notes.

Search