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All measurements indicate the wheel diameter by the tread width.

The below capacity ranges indicate the working (dynamic) load that each caster will support. A safety factor should be included in your formula to determine your required load rating per caster.

W/(C-1)=R W is total weight needed to move. C is total number of casters required. R is ideal load rating, with safety factor built in. Divide the total load weight by one less caster than you will use to safely determine load rating.

Plate dimensions shown are overall mounting plate size.
When replacing existing casters, select the closest plate size and verify bolt-hole compatibility.
BHP = Bolt Hole Pattern, shown under each plate.

BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
(3″ Wide Casters), Industry-Standard
(3″ Wide Casters), Industry-Standard
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
View All • 21 Plate Sizes
View All • 21 Plate Sizes
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Caster Wheel Materials & Selection Guide

Caster Wheel Materials & Selection Guide
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Stevens ESCORT SRT-8 steel appliance hand truck, red steel frame, black uprights, strap and footplate

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Flat Free Foam-Filled Tires

These flat-free foam-filled wheels keep rolling when an air tire would go flat on hand trucks and outdoor carts. Wheels in this collection range from about 250 to 280 lb per wheel. Sizes listed include 8 x 2-3/4 in and 10 x 3 in. Foam fill does not need air pressure. Soft polyurethane on aluminum (~85 Shore A) or TPR is a different aisle for indoor chip clearing. Match hub and bore to the old wheel before you order. Read the listing for the exact wheel size, overall height, and mount shown. Confirm the load rating printed on the title before you place your order today. Keep the load on the rating for that SKU and do not exceed it in service. Verify the stem or plate matches your old unit before you buy. Capacities below are per wheel as labeled. Air tire aisle: pneumatic wheels. Off-road flat-free aisle: ATX off road flat free casters.
280 lbs
TieredPricing
10" x 3" - 4" Hub Length - Centered Hub - Flat-Free (Poly-Foam Tire) - 280 lb Cap CasterHQ
In Stock · Same/Next Day
10" x 3" Poly-Foam Flat-Free Wheel Industrial Replacement Wheel – 280 lb
Part # CB-FF354C
$60.00
Volume pricing available
Gray Rubber
Load rating
280 lbs
Size10" x 3"
Capacity280 lbs
MaterialGray Rubber
Core—
More Details Less Details
Width 3"
Quick-fit wheel specs for replacement and procurement teams.
Shop Product
250 lbs
TieredPricing
8" x 2-3/4" - 3-3/16" Hub Length - Centered Hub - Flat-Free (Poly-Foam Tire) - 250 lb Cap CasterHQ
In Stock · Same/Next Day
8" x 2-3/4" Poly-Foam Flat-Free Wheel – 250 lb · Model CB-FF284C
Part # CB-FF284C
from $48.00
Volume pricing available
Gray Rubber
Load rating
250 lbs
Size8" x 2-3/4"
Capacity250 lbs
MaterialGray Rubber
Core—
More Details Less Details
Width 2-3/4"
Quick-fit wheel specs for replacement and procurement teams.
Shop Product
280 lbs
TieredPricing
10" x 3" - 2-1/4" Hub Length - Offset Hub - Flat-Free (Poly-Foam Tire) - 280 lb Cap CasterHQ
In Stock · Same/Next Day
10" x 3" Poly-Foam Flat-Free Wheel – 280 lb
Part # CB-FF354O
from $60.00
Volume pricing available
Gray Rubber
Load rating
280 lbs
Size10" x 3"
Capacity280 lbs
MaterialGray Rubber
Core—
More Details Less Details
Width 3"
Quick-fit wheel specs for replacement and procurement teams.
Shop Product
250 lbs
TieredPricing
8" x 2-3/4" - 2-1/4" Hub Length - Offset Hub - Flat-Free (Poly-Foam Tire) - 250 lb Cap CasterHQ
In Stock · Same/Next Day
8" x 2-3/4" Poly-Foam Flat-Free Wheel – 250 lb · Model CB-FF284O
Part # CB-FF284O
from $48.00
Volume pricing available
Gray Rubber
Load rating
250 lbs
Size8" x 2-3/4"
Capacity250 lbs
MaterialGray Rubber
Core—
More Details Less Details
Width 2-3/4"
Quick-fit wheel specs for replacement and procurement teams.
Shop Product

Flat Free Foam-Filled Tires: buying guide

Foam-filled flat-free tires in the same 8 and 10 in sizes as pneumatic hand truck tires, filled with poly-foam so they cannot puncture. Choose a centered hub for casters or an offset hub for hand trucks.

8 x 2-3/4 and 10 x 3 in250 to 280 lb per wheelCentered or offset hubShips from Mansfield, TX

Shop Flat-Free Foam Filled

8 x 2-3/4 Centered Hub
8" x 2-3/4" Centered Hub
250 lb
Shop →
8 x 2-3/4 Offset Hub
8" x 2-3/4" Offset Hub
250 lb
Shop →
10 x 3 Centered Hub
10" x 3" Centered Hub
280 lb
Shop →
10 x 3 Offset Hub
10" x 3" Offset Hub
280 lb
Shop →

Our foam-filled tires

Wheel Rated load Hub Model notes
8 x 2-3/4 in poly-foam 250 lb Centered CB-FF284C
8 x 2-3/4 in poly-foam 250 lb Offset CB-FF284O
10 x 3 in poly-foam 280 lb See listing Two listings, including 2-1/4 in offset

Product fields [S1].

How foam-filled differs from air

  • No tube, so nails and slow leaks do not flatten the tire.
  • Ride is firmer; you cannot soften it by dropping pressure.
  • At 10 in, foam here is 280 lb versus 350 lb on our 10 x 3-1/2 in air tire [S1].

Good fits

  • Hand trucks and carts on job sites with screws and glass.
  • Rental fleets and seasonal equipment that sits unused.
  • Outdoor paths where checking tire pressure is impractical.

Related: pneumatic wheels · off-road and flat-free casters · hand truck wheels

Foam-filled tire questions

Are foam-filled tires really flat-proof?

Yes. There is no air to lose, so punctures and slow leaks do not take them out of service.

Do they ride as soft as air?

No. They feel firmer and cannot be softened by lowering pressure.

What is the strongest foam tire here?

The 10 x 3 in poly-foam tire at 280 lb.

Centered or offset for a hand truck?

Most hand trucks use an offset hub. Confirm the axle stand-off and bore on the listing.

Jordan Wilson, CasterHQ · reviewed October 26, 2026 · 844-439-4335 · info@casterhq.com

Sources

  • [S1] CasterHQ product fields and titles for the 4 items on this page, pulled October 26, 2026.
  • [S2] Hamilton Caster foam-fill option notes on pneumatic caster lines (hamiltoncaster.com).

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