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Keyed Drive Wheels: AGV & Powered Equipment

These keyed drive wheels mount on a powered shaft and transfer torque through a keyway for tuggers, powered carts, AGVs, and motorized equipment. Wheels in this collection range from 450 to 2,250 lb per wheel. Most are polyurethane (poly or urethane) on cast iron or aluminum cores in 4 to 10 in diameters. Polyurethane grips well for traction and protects plant floors. A softer polyurethane tread is the better pick when the floor has chips or grit. Match the bore, keyway width, hub length, and wheel diameter to your shaft before you order. A wrong keyway will not seat, so measure the old wheel carefully. Capacities below are per wheel unless a listing says set. Confirm the load rating printed on the title before you order. Read each listing for the exact wheel size, hub length, bore, and keyway shown. Polyurethane wheel aisle: polyurethane wheels. Heavy duty hub: heavy duty casters.

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2 types

Capacity shown is per caster (per wheel for wheels).

Keyed Drive Wheels: buying guide

Keyed drive wheels for AGVs, tuggers and powered carts: polyurethane treads on steel hubs with a keyway, 4 to 10 in, bores 1/2 to 1-1/2 in, rated 450 to 2,250 lb each.

Polyurethane on steel4 to 10 inBores 1/2 to 1-1/2 in450 to 2,250 lb

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Why polyurethane on steel

A drive wheel has to put torque into the floor as well as carry weight. Polyurethane gives grip and holds its shape under load; the steel hub carries the keyway without cracking. Rubber grips better on wet floors but deflects more and wears faster under torque.

Sizes and ratings

Size Listed ratings
4 x 1-1/2, 4 x 2 in 450 to 600 lb
5 x 1-1/2, 5 x 2 in 600 to 900 lb
6 x 1-1/2, 6 x 2, 6 x 3 in 600 to 1,500 lb
8 x 2, 8 x 3 in 1,000 to 1,850 lb
10 x 3 in 2,200 to 2,250 lb

From product titles and fields [S1].

Matching the shaft

  1. Measure the shaft diameter. Listed bores include 1/2, 5/8, 3/4, 1, 1-1/4 and 1-1/2 in.
  2. Measure the key width and depth on the shaft.
  3. Check hub length so the wheel seats fully on the shaft.

The listings note that keyways can be machined in most wheel sizes, as long as the hub is large enough [S1].

Keyed drive wheel questions

What is a keyed drive wheel?

A wheel with a keyway in its hub that locks to a keyed shaft, so it turns with the motor without slipping.

What bore sizes are available?

Listed bores include 1/2, 5/8, 3/4, 1, 1-1/4 and 1-1/2 in.

How much can a keyed drive wheel carry?

From 450 lb (4 in) to 2,250 lb (10 x 3 in) each.

Sources

  • [S1] CasterHQ product fields (rated load, diameter, width, wheel and core material, temperature range, mount) and product descriptions for the items on this page, pulled October 20, 2026.

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