Up to 350 lbs
Up to 7,000 lbs
Up to 16,000 lbs
Up to 40,000 lbs
Shock absorbing
Outdoor / rough terrain
View All Specialty Casters
Browse all specialty caster types
All measurements indicate the wheel diameter by the tread width.
The below capacity ranges indicate the working (dynamic) load that each caster will support. A safety factor should be included in your formula to determine your required load rating per caster.
W/(C-1)=R W is total weight needed to move. C is total number of casters required. R is ideal load rating, with safety factor built in. Divide the total load weight by one less caster than you will use to safely determine load rating.
Plate dimensions shown are overall mounting plate size.
When replacing existing casters, select the closest plate size and verify bolt-hole compatibility.
BHP = Bolt Hole Pattern, shown under each plate.
DuraStar casters — authorized distributor for the DuraStar industrial caster line — 21, 24, 30, 34, 35, 40, and 46 series. DuraTough polyurethane on polyolefin, Duratek high-tech rubber, ductile steel kingpinless, and stainless yoke variants. 3″ to 12″ wheel sizes. Top-lock and posi-lock brake kits, weld-on caster pads, replacement bushings, and bearings. Stocked at our Mansfield, TX facility.
























Seven DuraStar series stocked. Each covers a different combination of capacity, wheel material, and configuration.
| Series | Wheel Material | Diameter | Capacity | Best For |
|---|---|---|---|---|
| 21 Series | DuraTough poly / phenolic | 3"–5" | 230–350 lb | Light industrial, lab, medical |
| 24 Series | Polyolefin / phenolic | 3.5"–5" | 275–350 lb | Light-medium industrial |
| 30 Series | Duratek 87A poly / poly on poly | 3"–6" | 275–600 lb | Medium-duty industrial carts |
| S34 Series | Solid polyurethane (stainless yoke) | 3.5"–5" | 275–1,000 lb | Stainless washdown medium-duty |
| 35 Series | 85A poly on cast iron | 5"–6" | 800–1,250 lb | Heavy medium-duty |
| 40 Series | Ductile steel kingpinless | 4"–8" | 1,500–3,000 lb | Heavy-duty industrial assembly |
| 46 Series | High-cycle poly on cast iron | 6"–8" | 1,500–2,500 lb | 24/7 high-cycle industrial |
Light service (chair, lab, hospital): 21 or 24 series. General industrial: 30 series. Medium washdown: S34 stainless. Medium-heavy: 35 series. Heavy-duty assembly: 40 series. 24/7 high-cycle: 46 series.
DuraTough polyurethane on polyolefin: light-duty workhorse. Duratek high-tech rubber: quiet, non-marking, ergonomic. Solid polyurethane: medium-duty industrial. Ductile steel: highest capacity, indoor only.
Top-lock brake kits fit 30/34/35/40/46 series 5x2 wheels — foot-operated wheel-only lock. Posi-lock brake fits 21/24 series 5x1-1/4 wheels — positive lock for lighter casters. Both stocked. Specify by wheel size and series.
DuraStar 21/24 series uses 2-3/8" x 3-5/8" or 3-1/8" x 4-1/8" plate. 30/34/35/40/46 series uses 4" x 4-1/2" plate. Confirm cart top plate before ordering. We stock zinc-plated and stainless top plate options across most series.
Yes. CasterHQ is an authorized U.S. distributor for the DuraStar industrial caster line — 21, 24, 30, 34, S34, 35, 40, and 46 series. We stock the most common 60+ DuraStar SKUs and order specialty configurations factory-direct in 1-2 weeks.
30 series is medium-duty (275-600 lb) with polyurethane on polyolefin wheels and standard kingpin swivel. 40 series is heavy-duty (1,500-3,000 lb) with ductile steel kingpinless swivel design. Step up from 30 to 40 when your cart exceeds 600 lb single-caster load OR cycles 100+ swivel rotations per shift.
DuraStar is a U.S.-distributed brand with a mix of U.S. and international manufacturing depending on series. The S34 stainless and 40 series ductile steel kingpinless are U.S.-machined. Lighter 21/24 series can include imported components. Call us for country-of-origin certification on specific SKUs.
DuraStar's polyurethane-on-polyolefin wheel compound — non-marking, quiet, durable for general industrial use. 87A durometer. Standard wheel material on 21 and 24 series casters. Equivalent to Colson Performa in performance class.
Yes. Top-lock brake kits fit 30/34/35/40/46 series 5" x 2" wheels (and select 5" x 1-1/4"). Posi-lock brake fits 21/24 series 5" x 1-1/4" wheels. Both stocked. Specify series + wheel size when ordering.
DuraStar uses an alpha-numeric SKU format. Provide the existing SKU and we cross-reference current production part numbers. Most legacy DuraStar SKUs map to a current-production equivalent within the same series. Call 844-439-4335 with your existing SKU.
Yes. DuraStar 40 series ductile steel kingpinless is the cost-effective alternative to Hamilton SEC for 1,500-3,000 lb applications — ~70% of Hamilton SEC cost with similar kingpinless reliability. For aerospace/defense applications that specify Hamilton, stay with Hamilton. For commercial industrial, DuraStar 40 series is the value play.
Top-lock and posi-lock brake kits, steel 2-piece top hat bushings, roller bearings, annular ball bearings, weld-on caster pad kits, and replacement wheels. Most parts are series-specific — specify your caster series and wheel size for compatible replacements.








