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DuraStar Casters — Durable Industrial Caster Brand

DuraStar casters — authorized distributor for the DuraStar industrial caster line — 21, 24, 30, 34, 35, 40, and 46 series. DuraTough polyurethane on polyolefin, Duratek high-tech rubber, ductile steel kingpinless, and stainless yoke variants. 3″ to 12″ wheel sizes. Top-lock and posi-lock brake kits, weld-on caster pads, replacement bushings, and bearings. Stocked at our Mansfield, TX facility.

DuraStar Authorized 21 · 24 · 30 · 34 · 35 · 40 · 46 Series DuraTough & Duratek Wheels Top-Lock & Posi-Lock Brakes 99% Same or Next-Day Ship

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DuraStar Series Comparison

Seven DuraStar series stocked. Each covers a different combination of capacity, wheel material, and configuration.

Series Wheel Material Diameter Capacity Best For
21 Series DuraTough poly / phenolic 3"–5" 230–350 lb Light industrial, lab, medical
24 Series Polyolefin / phenolic 3.5"–5" 275–350 lb Light-medium industrial
30 Series Duratek 87A poly / poly on poly 3"–6" 275–600 lb Medium-duty industrial carts
S34 Series Solid polyurethane (stainless yoke) 3.5"–5" 275–1,000 lb Stainless washdown medium-duty
35 Series 85A poly on cast iron 5"–6" 800–1,250 lb Heavy medium-duty
40 Series Ductile steel kingpinless 4"–8" 1,500–3,000 lb Heavy-duty industrial assembly
46 Series High-cycle poly on cast iron 6"–8" 1,500–2,500 lb 24/7 high-cycle industrial

How to Choose

1. Identify the Right Series

Light service (chair, lab, hospital): 21 or 24 series. General industrial: 30 series. Medium washdown: S34 stainless. Medium-heavy: 35 series. Heavy-duty assembly: 40 series. 24/7 high-cycle: 46 series.

2. Wheel Material

DuraTough polyurethane on polyolefin: light-duty workhorse. Duratek high-tech rubber: quiet, non-marking, ergonomic. Solid polyurethane: medium-duty industrial. Ductile steel: highest capacity, indoor only.

3. Top-Lock vs Posi-Lock Brake

Top-lock brake kits fit 30/34/35/40/46 series 5x2 wheels — foot-operated wheel-only lock. Posi-lock brake fits 21/24 series 5x1-1/4 wheels — positive lock for lighter casters. Both stocked. Specify by wheel size and series.

4. Plate Options

DuraStar 21/24 series uses 2-3/8" x 3-5/8" or 3-1/8" x 4-1/8" plate. 30/34/35/40/46 series uses 4" x 4-1/2" plate. Confirm cart top plate before ordering. We stock zinc-plated and stainless top plate options across most series.

Engineer Tip: DuraStar 40 series ductile steel kingpinless casters are the cost-effective alternative to Hamilton SEC for the 1,500-3,000 lb tier. Hamilton SEC is the premium kingpinless line; DuraStar 40 series delivers similar capacity and kingpinless reliability at ~70% of the Hamilton cost. For non-aerospace industrial assembly, DuraStar 40 series is the value play.

Frequently Asked Questions

Is CasterHQ an authorized DuraStar distributor?

Yes. CasterHQ is an authorized U.S. distributor for the DuraStar industrial caster line — 21, 24, 30, 34, S34, 35, 40, and 46 series. We stock the most common 60+ DuraStar SKUs and order specialty configurations factory-direct in 1-2 weeks.

What is the difference between DuraStar 30 and 40 series?

30 series is medium-duty (275-600 lb) with polyurethane on polyolefin wheels and standard kingpin swivel. 40 series is heavy-duty (1,500-3,000 lb) with ductile steel kingpinless swivel design. Step up from 30 to 40 when your cart exceeds 600 lb single-caster load OR cycles 100+ swivel rotations per shift.

Are DuraStar casters made in the USA?

DuraStar is a U.S.-distributed brand with a mix of U.S. and international manufacturing depending on series. The S34 stainless and 40 series ductile steel kingpinless are U.S.-machined. Lighter 21/24 series can include imported components. Call us for country-of-origin certification on specific SKUs.

What is DuraTough polyurethane?

DuraStar's polyurethane-on-polyolefin wheel compound — non-marking, quiet, durable for general industrial use. 87A durometer. Standard wheel material on 21 and 24 series casters. Equivalent to Colson Performa in performance class.

Can I get DuraStar casters with brakes?

Yes. Top-lock brake kits fit 30/34/35/40/46 series 5" x 2" wheels (and select 5" x 1-1/4"). Posi-lock brake fits 21/24 series 5" x 1-1/4" wheels. Both stocked. Specify series + wheel size when ordering.

How do I cross-reference an old DuraStar SKU?

DuraStar uses an alpha-numeric SKU format. Provide the existing SKU and we cross-reference current production part numbers. Most legacy DuraStar SKUs map to a current-production equivalent within the same series. Call 844-439-4335 with your existing SKU.

Do DuraStar 40 series casters compete with Hamilton SEC?

Yes. DuraStar 40 series ductile steel kingpinless is the cost-effective alternative to Hamilton SEC for 1,500-3,000 lb applications — ~70% of Hamilton SEC cost with similar kingpinless reliability. For aerospace/defense applications that specify Hamilton, stay with Hamilton. For commercial industrial, DuraStar 40 series is the value play.

What replacement parts do you stock for DuraStar?

Top-lock and posi-lock brake kits, steel 2-piece top hat bushings, roller bearings, annular ball bearings, weld-on caster pad kits, and replacement wheels. Most parts are series-specific — specify your caster series and wheel size for compatible replacements.

DuraStar Authorized DistributorFull 21–46 series catalog access. Replacement parts, brake kits, and bushings in stock.
SKU Cross-ReferenceBring your legacy DuraStar SKU — we cross-reference to current production part numbers.
Same-Day Ship from TexasStock DuraStar casters ship same day from Mansfield, TX before 3pm CT.
Engineer Support844-439-4335 for series selection, replacement parts sourcing, and DuraStar vs Hamilton vs Colson cross-reference.

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