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Plate Mount Casters

Choose the correct plate caster by matching the existing top plate footprint, then selecting a wheel material and duty rating optimized for your application. Below are the most common plate sizes used across carts, fixtures, fabrication equipment, racks, and OEM builds.

Shop by Wheel Material

Institutional / Light Duty Plate Sizes

Medium Duty Plate Sizes

How to Choose the Correct Plate Size

  • Match the existing plate footprint first — overall size + bolt-hole spacing.
  • Check clearance for swivel radius, brakes, and overall height.
  • Select wheel material for noise, floor protection, and chemicals.
  • Load rating must exceed per-caster dynamic load with safety factor.

Frequently Asked Questions

What is the most common plate caster size?

4" × 4-1/2" is the universal industrial footprint used on thousands of carts, racks, and equipment bases.

How do I match my existing plate?

Measure plate width × length and measure the bolt-hole pattern. Match both to the correct subcategory above.

What wheel material should I choose?

Polyurethane for most industrial floors, rubber for quiet operation, phenolic for heavy static loads, nylon for wet areas.

Caster Engineering Tools

These calculators apply to any caster application—even if you’re browsing a different category. Use them to estimate load rating per caster, select wheel material, and estimate push/pull force. Expand any tool for full analysis + a share-ready spec line.

CasterSpec Load Calculator
Fast estimate. Expand for safety factor + uneven floor + spec output.
Expand full calculator
Load
Copied.
Base per caster
Worst-case per caster
Recommended rating
Spec output (auto-generated)
Tip: paste into RFQs / threads. Expand tool for advanced inputs.
WheelMatch Material Selector
Fast recommendation. Expand for noise, duty cycle, floor protection.
Expand full selector
Wheel
Copied.
Primary recommendation
Good alternate
When to avoid
Spec output (auto-generated)
Engineers share tools that output a clean “why” line.
PushForce Push/Pull Calculator
Estimate effort fast. Expand for operators, materials, bumps, startup mode.
Expand full push/pull
Push
Copied.
Estimated total force
Per operator
Pass / target
Spec output (auto-generated)
If effort is high: bigger wheels + better material + smoother path wins.
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Industrial and Commercial Engineered Casters

Designed for engineers, manufacturers, and material handling professionals

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