Up to 350 lbs
Up to 6,000 lbs
Up to 16,000 lbs
Up to 40,000 lbs
High-capacity loads
Shock absorbing
Corrosion resistant
Outdoor / rough terrain
OEM replacements
All measurements indicate the wheel diameter by the tread width.
The below capacity ranges indicate the working (dynamic) load that each caster will support. A safety factor should be included in your formula to determine your required load rating per caster.
W/(C-1)=R W is total weight needed to move. C is total number of casters required. R is ideal load rating, with safety factor built in. Divide the total load weight by one less caster than you will use to safely determine load rating.
Plate dimensions shown are overall mounting plate size.
When replacing existing casters, select the closest plate size and verify bolt-hole compatibility.
BHP = Bolt Hole Pattern, shown under each plate.
B&P aluminum pallet dollies are sized to position pallets at production lines, packing stations, and storage racks. 22 styles in 4,000 / 6,000 / 8,000 lb capacity tiers across 36″x36″ through 42″x48″ deck sizes. 6, 8, and 10-roller designs — the roller count determines load distribution: more rollers = more contact patches = higher static and dynamic capacity at the same deck size.












































| B&P Model | Deck Size | Rollers | Capacity |
|---|---|---|---|
| 2424-6T-3T | 24″ x 24″ | 6 | 4,000 lb |
| 3636-10T | 36″ x 36″ | 10 | 8,000 lb |
| 3648-8T | 36″ x 48″ | 8 | 6,000 lb |
| 4242-8T | 42″ x 42″ | 8 | 6,000 lb |
| 4248-6T | 42″ x 48″ | 6 | 4,000 lb |
| 4248-8T | 42″ x 48″ | 8 | 6,000 lb |
The dolly deck must fit at least 90% of the pallet footprint. Standard GMA pallet is 48″x40″ — the 42″x48″ (4248) dolly handles it with a 6″ overhang on the 40″ dimension. For 48″x48″ square pallets, the 4848 deck is the match. For half-pallets (24″x40″) the 2424 dolly is sized to load the pallet evenly.
Each roller is a load-bearing contact patch. A 6-roller dolly distributes the pallet load across 6 contact points; an 8-roller dolly across 8; a 10-roller dolly across 10. More contact patches means less load per roller (less stress on each bearing) and lower wheel deflection. The capacity rating scales linearly with roller count at the same deck size.
Yes. B&P’s aluminum decks are diamond-plate construction (typically 6061-T6 aluminum) reinforced with internal channel iron. Rated capacity is the deck’s structural limit, not the aluminum tensile limit. Steel pallets stack on B&P aluminum dollies without crushing or denting the deck.
Manual push at full capacity is feasible on smooth concrete — the 8-roller and 10-roller designs roll easily once started. For frequent or long-haul positioning, a powered tug (battery or pneumatic) is faster and reduces operator fatigue.
LTL freight for all sizes due to deck dimensions. Individual dolly weight ranges 35-95 lb depending on size + roller count. Stock orders ship within 1 business day from Mansfield, TX. Fleet quantities (12+) at info@casterhq.com.
