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Expanding Adapter Casters (Rubber Expansion Stem)

TUBE / LEG ID FIT • FAST RETROFIT • RATTLE-RESISTANT

Expanding adapter casters lock into hollow legs / tubing by tightening an internal mechanism that expands a rubber sleeve against the inside wall. This creates a secure fit without threaded inserts, weld plates, or through-bolting—ideal for retrofit and OEM builds on tubular frames.

Prep tables Work tables Racks Lab / medical stands

Typical Configuration Envelope

Expanding adapter casters with rubber expansion stems for tubular legs. Select by tube inside diameter (ID) from 3/4 inch through 1-7/8 inch. Common wheel sizes 3 to 5 inches.

  • Mount Type: Rubber expansion stem (tightens to expand sleeve)
  • Wheel Diameters: Typically 3"–5"
  • Capacity: ~300–350 lb per caster (model dependent; verify per SKU)
  • Fit Requirement: Match adapter size to tube/leg inside diameter (ID)
  • Typical Equipment: prep tables · work tables · racks · fixtures · carts

Selection Guidance

Measure ID correctly (the fastest way to avoid wrong orders)
  • Measure ID, not OD: the adapter indexes off the inside diameter of the tube/leg.
  • Check both legs: dents, weld seams, or debris can change the effective ID.
  • Wall thickness matters: thin-wall tubing may need careful tightening to avoid distortion.
Why round rubber adapters work in square tubing
Round expansion sleeves apply force more evenly and tolerate minor ID variation. In square legs, the rubber expands to fill gaps and corners for a stable, rattle-resistant fit.
Load and wheel size selection
  • Load math: total load ÷ number of casters, then add margin for shock/impact.
  • Debris/thresholds: larger wheels roll easier over grout lines and transitions.
  • Push force: if the table is hard to move, consider larger wheel diameter (when available).

FAQ

What is an expanding adapter caster used for?
It mounts into a hollow tubular leg by expanding a rubber sleeve against the inside wall, creating a tight fit without welded plates, inserts, or through-bolts.
How do I pick the correct adapter size?
Measure the inside diameter (ID) of the leg/tube and choose the matching “Fits X" ID Tube” option. Do not select based on outer diameter.
Why does 1-1/2" fit many prep tables?
Many prep tables use tubular legs where the inside diameter is close to 1-1/2". Some legs may have ~1-5/8" outer diameter, so verify the inside diameter before ordering.

Caster Engineering Tools

These calculators apply to any caster application—even if you’re browsing a different category. Use them to estimate load rating per caster, select wheel material, and estimate push/pull force. Expand any tool for full analysis + a share-ready spec line.

CasterSpec Load Calculator
Fast estimate. Expand for safety factor + uneven floor + spec output.
Expand full calculator
Load
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Base per caster
Worst-case per caster
Recommended rating
Spec output (auto-generated)
Tip: paste into RFQs / threads. Expand tool for advanced inputs.
WheelMatch Material Selector
Fast recommendation. Expand for noise, duty cycle, floor protection.
Expand full selector
Wheel
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Primary recommendation
Good alternate
When to avoid
Spec output (auto-generated)
Engineers share tools that output a clean “why” line.
PushForce Push/Pull Calculator
Estimate effort fast. Expand for operators, materials, bumps, startup mode.
Expand full push/pull
Push
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Estimated total force
Per operator
Pass / target
Spec output (auto-generated)
If effort is high: bigger wheels + better material + smoother path wins.
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