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Caster Bearing Types Explained: Precision, Roller & Plain Bore

Caster Bearing Types Explained: Precision, Roller & Plain Bore

Caster bearing types determine rolling resistance, load handling, durability, and maintenance requirements. Choosing the correct bearing significantly impacts push force, heat generation, and equipment service life in industrial applications.

Bearings are the interface between the wheel and the axle — and the quality and type defines how freely your caster moves under load and how long it lasts.

1. Precision Ball Bearings

Precision ball bearings use hardened steel balls in sealed raceways to minimize rolling friction and support consistent, low-resistance rotation.

  • Very low rolling resistance
  • Ideal for high-cycle industrial and AGV applications
  • Sealed options resist contamination

Explore precision options: Precision Ball Bearings

2. Roller Bearings

Roller bearings use cylindrical rollers to spread load over a greater surface area. This increases load capacity and longevity under heavy use.

  • Excellent for radial load distribution
  • Often used in heavy-duty wheels
  • Moderate rolling resistance

Browse roller options: Roller Bearings

3. Ball Bearings (Standard)

Standard ball bearings offer good balance between load capacity and rolling ease, and are often the go-to for general industrial caster wheels.

  • Reduced friction compared to plain bore
  • Common in medium-duty applications
  • Available sealed or unsealed

See ball bearing inventory: Ball Bearings

4. Plain Bore / Sleeve Bearings

Plain bore bearings (also called sleeve or bushing bearings) have no rolling elements — instead they use a smooth bore to ride on the axle. They are cost-effective but have higher friction.

  • Lowest cost solution
  • Best for light-duty uses
  • More friction than rolling-element bearings

Shop wheel replacement bearings: Wheel Bearings

Bearing Comparison Table

Bearing Type Rolling Resistance Load Capacity Maintenance Best Use
Precision Ball Very Low High Low AGV, high-cycle, industrial
Roller Low–Moderate Very High Moderate Heavy-duty wheels
Ball (Standard) Low Moderate–High Low General industrial use
Plain Bore High Light–Moderate Very Low Light-duty carts

How Bearing Choice Affects Performance

Bearing selection is not just about friction — it also impacts:

  • Push/Pull effort: Lower-resistance bearings reduce operator effort.
  • Heat buildup: High friction bearings generate heat under load.
  • Service life: Rolling-element bearings often outlast plain bore under heavy use.
  • Environmental tolerance: Sealed bearings handle dirt, moisture, and contamination better.

Matching bearing type to your application can reduce maintenance costs and improve reliability.

For a complete understanding of wheel materials and bearing interactions, see our Caster Wheel Materials Guide.

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