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How AI and Automation Are Changing Mobility Requirements

Jordan Wilson, President & Owner of CasterHQ
Jordan Wilson
President & Owner, CasterHQ
15+ years in industrial casters & wheels (OEM, facilities, MRO)
How AI and automation increase the importance of mobility components rather than replacing them.

Overview

Artificial intelligence is accelerating automation adoption across manufacturing, warehousing, aerospace, and defense. Smarter systems place higher demands on mechanical components.

Mobility is one of the most affected areas. As control systems improve, tolerance for mechanical variability decreases.

What AI Changes in Automation

  • Higher positioning accuracy requirements
  • Continuous data feedback loops
  • Reduced tolerance for vibration and drift
  • More frequent duty cycles

These changes expose weaknesses in wheels, bearings, and swivels that were previously acceptable.

Why Mobility Becomes More Critical

Mobility components influence how accurately an automated system moves, stops, and repeats tasks.

  • Vibration affects sensor accuracy
  • Rolling resistance affects energy usage
  • Wear affects repeatability over time

Software cannot compensate for inconsistent mechanical performance indefinitely.

System Requirements Before and After AI Integration

Requirement Traditional Automation AI-Driven Automation
Mobility tolerance Moderate Low
Vibration control Basic Critical
Duty cycle Intermittent Continuous
Component lifespan Shorter acceptable Longer required

What This Means for OEMs

  1. Mobility components must be engineered earlier in design
  2. Testing must reflect continuous operation
  3. Component suppliers must support system-level performance

These trends align with the broader outlook in the 2026 Industrial Forecast.

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