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Precision-Built: Calculate Your Push/Pull Force for Safety & Compliance.
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Up to 350 lbs · Light Duty Applications
Up to 7,200 lbs · Industrial Duty
Up to 17,500 lbs · Heavy Industrial
Up to 40,000 lbs · Extreme Load Applications
Up to 40,000 lbs · Increased Maneuverability
Up to 3,100 lbs · Industrial Shock Absorbing
Up to 3,200 lbs - Corrosion Resistant
Stainless Steel
Up to 8,400 lbs.
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All measurements indicate the wheel diameter by the tread width.
The below capacity ranges indicate the working (dynamic) load that each caster will support. A safety factor should be included in your formula to determine your required load rating per caster.
W/(C-1)=R W is total weight needed to move. C is total number of casters required. R is ideal load rating, with safety factor built in. Divide the total load weight by one less caster than you will use to safely determine load rating.
Plate dimensions shown are overall mounting plate size.
When replacing existing casters, select the closest plate size and verify bolt-hole compatibility.
BHP = Bolt Hole Pattern, shown under each plate.
This caster push/pull force calculator helps engineers and safety teams estimate the manual force required to move carts and mobile equipment based on total load, wheel diameter, wheel material, floor condition, surface irregularities, and number of operators.
The calculation uses conservative rolling-resistance assumptions appropriate for industrial carts, racks, workstations, and material handling equipment. Results are intended for ergonomic evaluation, design validation, and internal review—not marketing estimates.
High push force usually means wrong wheel material, undersized wheels, or worn bearings. Our engineers recommend these solutions based on your calculator results:
🔧 Low Push Force Casters:
📖 Related Engineering Guides:
Estimate push/pull force for carts and equipment by load, wheel diameter, wheel material, floor condition, bumps/thresholds, and number of operators. Output includes a shareable spec line for RFQs and engineering threads.
This is a planning estimate (rolling resistance + floor/diameter factors). Validate with real conditions: starting force, swivel scrub, slope, and surface contamination.
Maintained by CasterHQ Engineering. Planning estimate only—share the result + link with your team to align on wheel diameter, material, and operator count before purchase.