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Caster Push/Pull Force Calculator

This caster push/pull force calculator helps engineers and safety teams estimate the manual force required to move carts and mobile equipment based on total load, wheel diameter, wheel material, floor condition, surface irregularities, and number of operators.

The calculation uses conservative rolling-resistance assumptions appropriate for industrial carts, racks, workstations, and material handling equipment. Results are intended for ergonomic evaluation, design validation, and internal review—not marketing estimates.

Caster Push/Pull Force Calculator

Estimate push/pull force for carts and equipment by load, wheel diameter, wheel material, floor condition, bumps/thresholds, and number of operators. Output includes a shareable spec line for RFQs and engineering threads.

PushForce by CasterHQ · ©

PushForce — Force Estimate + Recommendation

This is a planning estimate (rolling resistance + floor/diameter factors). Validate with real conditions: starting force, swivel scrub, slope, and surface contamination.

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© 2026 CasterHQ. PushForce is a trademark of CasterHQ (common-law).
Planning estimate only; validate with real slopes, bearings, swivel scrub, and contaminants.

Maintained by CasterHQ Engineering. Planning estimate only—share the result + link with your team to align on wheel diameter, material, and operator count before purchase.

Trusted by OEMs and manufacturers across industrial, aerospace, material handling, and automation applications.

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