Up to 350 lbs
Up to 6,000 lbs
Up to 16,000 lbs
Up to 40,000 lbs
High-capacity loads
Shock absorbing
Corrosion resistant
Outdoor / rough terrain
OEM replacements
All measurements indicate the wheel diameter by the tread width.
The below capacity ranges indicate the working (dynamic) load that each caster will support. A safety factor should be included in your formula to determine your required load rating per caster.
W/(C-1)=R W is total weight needed to move. C is total number of casters required. R is ideal load rating, with safety factor built in. Divide the total load weight by one less caster than you will use to safely determine load rating.
Plate dimensions shown are overall mounting plate size.
When replacing existing casters, select the closest plate size and verify bolt-hole compatibility.
BHP = Bolt Hole Pattern, shown under each plate.
The 4″ x 1-1/4″ size is the dominant light-medium cart caster spec — smaller and lighter than 5″ x 1-1/4″ but with the same 1-1/4″ tread width that handles standard floor seams. 550 styles spanning every material class plus specialty variants: semi-steel for warehouse use, TPR for quiet rolling, phenolic for heat resistance, polyurethane on polyolefin for daily-use industrial, gray TPR on polyolefin for non-marking food-service spec, and the 4″ hard rubber spring-loaded gate caster for sliding-gate applications. Capacity 200-500 lb per caster, dominantly on the 2-3/8″ x 3-5/8″ or 3-1/8″ x 4-1/8″ top plate.





















TPR or polyurethane on polyolefin — the dominant 4-caster cart spec at this size. 2-3/8″ x 3-5/8″ light-institutional plate. Used on light shop trucks, food-service prep tables, hospitality service carts.
Cotton-canvas reinforced phenolic at 450°F continuous duty. For paint booth carts, oven-adjacent rolling equipment, and dry-heat industrial transport. Wheel-only and full caster variants stocked.
Hard rubber on coil-spring yoke — the sliding-gate caster spec at this size. Absorbs impact when gate hits the end-stop. Also used on shock-sensitive cart applications.
1/2″-13 x 1-1/2″ threaded stem for direct mount into tapped equipment holes. Semi-steel and TPR variants stocked. Common on shop-built equipment and tube-frame carts.
Two standards: 2-3/8″ x 3-5/8″ (light-institutional, the most common at this size) and 3-1/8″ x 4-1/8″ (medium-duty, on B&P platform trucks and some heavier carts). Verify existing equipment plate dimensions before ordering.
4″ x 1″ (narrow tread, 125-140 lb) is the institutional / replacement-match spec — small, light-duty. 4″ x 1-1/4″ (this page, 200-500 lb) is the dominant light-medium cart spec. 4″ x 2″ (wide tread, 700-1,000+ lb) is the medium-heavy industrial spec. Each step up adds capacity at the cost of rolling resistance and weight.
Two applications: sliding-gate carts where the gate hits an end-stop (spring absorbs the impact instead of transferring it to the gate frame), and shock-sensitive cargo transport where the cart deck needs isolation from floor seam impact. For standard rolling without shock concerns, the non-spring variant is cheaper and lasts longer.
Color and durometer. Gray TPR runs at a slightly softer durometer for quieter rolling on smooth tile and is non-marking on light-colored finished floors. Standard (black) TPR is firmer, rolls faster on rough surfaces, but may leave faint marks on light tile under heavy load. Spec gray for hospitality and healthcare; black for warehouse and shop use.
The 3-1/8″ x 4-1/8″ plate variant matches B&P’s spec on their oak furniture dollies and platform trucks. The 2-3/8″ x 3-5/8″ plate variants don’t fit B&P dollies directly. Photograph existing mount or email info@casterhq.com for cross-reference.
Stock 4″ x 1-1/4″ casters ship same day from Mansfield, TX before 3 pm Central. UPS Ground to most US destinations in 2-3 business days. Specialty configurations (spring-loaded, keyed bore, certain threaded stem combos) may have 1-2 day production lead time depending on order quantity.
