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All measurements indicate the wheel diameter by the tread width.

The below capacity ranges indicate the working (dynamic) load that each caster will support. A safety factor should be included in your formula to determine your required load rating per caster.

W/(C-1)=R W is total weight needed to move. C is total number of casters required. R is ideal load rating, with safety factor built in. Divide the total load weight by one less caster than you will use to safely determine load rating.

Plate dimensions shown are overall mounting plate size.
When replacing existing casters, select the closest plate size and verify bolt-hole compatibility.
BHP = Bolt Hole Pattern, shown under each plate.

BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
(3″ Wide Casters), Industry-Standard
(3″ Wide Casters), Industry-Standard
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
View All • 21 Plate Sizes
View All • 21 Plate Sizes
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4 x 2 Phenolic Casters | Heavy Duty

Diameter: 4 inTread: 2 inPlate: 4 x 4-1/2 inCapacity: 800 lb per caster
This page lists 4 x 2 phenolic casters. Phenolic is the most common tread on these 4 x 2 phenolic casters, rated 800 lb per caster. Sets of 4 4 x 2 phenolic casters list 3,200 lb combined.
800 lbs
TieredPricing
4 Inch x 2 Inch Rigid Caster - 800 lbs Capacity | Phenolic Wheel Heavy Duty Plate Mount CasterHQ
In Stock · Same/Next Day
4" x 2" Phenolic Rigid Caster – 800 lb
Part # HQ2040R-PL1-PHR
from $21.00
Volume pricing available
PhenolicPlate
Load rating
800 lbs
Size4" x 2"
Capacity800 lbs
WheelPhenolic
MountPlate 4" x 4-1/2"
TypeRigid
More Details Less Details
Width 2"
Height 5-5/8"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Temp Range -50°F to 250°F
Rig Type Rigid
Brake No Brake
Frame Zinc Plated Steel
4" X 2" Inch Rigid Caster - Phenolic Wheel - 800 Lbs CapacityThis listing...
Shop Product
3200 lbs
TieredPricing
4 Inch x 2 Inch Swivel Caster Set - 4 Pack | 3200 lbs Total Capacity | Phenolic Wheel Heavy Duty CasterHQ
In Stock · Same/Next Day
4" x 2" Phenolic Swivel Caster 4 Pack 4" x 4-1/2" Plate · 3,200 lb set of 4
Part # HQ-2040-PL1-PHR-4S
from $107.00
Volume pricing available
PhenolicPlate
Load rating
3200 lbs
Size4" x 2"
Capacity3200 lbs
WheelPhenolic
MountPlate 4" x 4-1/2"
TypeSwivel
More Details Less Details
Width 2"
Height 5-5/8"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Temp Range -50°F to 250°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
4" x 2" | Swivel Caster Set of 4 | Phenolic Wheel | 3,200...
Shop Product
3200 lbs
TieredPricing
4 Inch x 2 Inch Swivel Caster Set with Brakes - 4 Pack | 3200 lbs Total Capacity | Phenolic Wheel CasterHQ
In Stock · Same/Next Day
4" x 2" Phenolic Swivel Caster with Brake · 3,200 lb set of 4
Part # HQ-2040-PL1-PHR-4SB
from $138.00
Volume pricing available
PhenolicPlate
Load rating
3200 lbs
Size4" x 2"
Capacity3200 lbs
WheelPhenolic
MountPlate 4" x 4-1/2"
TypeSwivel with Brake · Side Lock Brake
More Details Less Details
Width 2"
Height 5-5/8"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Temp Range -50°F to 250°F
Rig Type Swivel with Brake
Brake Side Lock Brake
Frame Zinc Plated Steel
4" x 2" | 4 Swivel Caster with Brakes | Set of 4 |...
Shop Product
800 lbs
TieredPricing
4" x 2" Inch Swivel Caster - Phenolic Wheel - 800 Lbs Capacity CasterHQ
In Stock · Same/Next Day
4" x 2" Phenolic Swivel Caster – 800 lb
Part # HQ2040S-PL1-PHR
from $25.00
Volume pricing available
PhenolicPlate
Load rating
800 lbs
Size4" x 2"
Capacity800 lbs
WheelPhenolic
MountPlate 4" x 4-1/2"
TypeSwivel
More Details Less Details
Width 2"
Height 5-5/8"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Temp Range -50°F to 250°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
4" x 2" Inch Swivel Caster - Phenolic Wheel - 800 Lbs CapacityThis listing...
Shop Product
3200 lbs
TieredPricing
4" x 2" | 2 Swivel Casters & 2 Rigid Set of 4 | Phenolic Wheel | 3,200 Lbs Capacity CasterHQ
In Stock · Same/Next Day
4" x 2" Phenolic Wheel 2 Swivel & 2 Rigid Caster · 3,200 lb set of 4
Part # HQ-2040-PL1-PHR-2S2R
from $100.00
Volume pricing available
PhenolicPlate
Load rating
3200 lbs
Size4" x 2"
Capacity3200 lbs
WheelPhenolic
MountPlate 4" x 4-1/2"
TypeSwivel, Rigid
More Details Less Details
Width 2"
Height 5-5/8"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Temp Range -50°F to 250°F
Rig Type Swivel, Rigid
Brake No Brake
Frame Zinc Plated Steel
4" x 2" | 2 Swivel Caster & 2 Rigid Set of 4 |...
Shop Product
3200 lbs
TieredPricing
4" x 2" | 2 Swivel Casters with Brakes & 2 Swivels Set of 4 | Phenolic Wheel | 3,200 Lbs Capacity CasterHQ
In Stock · Same/Next Day
4" x 2" Phenolic Swivel & Brake Caster Set · 3,200 lb set of 4
Part # HQ-2040-PL1-PHR-2SB2S
from $119.00
Volume pricing available
PhenolicPlate
Load rating
3200 lbs
Size4" x 2"
Capacity3200 lbs
WheelPhenolic
MountPlate 4" x 4-1/2"
TypeSwivel, Swivel with Brake · Side Lock Brake
More Details Less Details
Width 2"
Height 5-5/8"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Temp Range -50°F to 250°F
Rig Type Swivel, Swivel with Brake
Brake Side Lock Brake
Frame Zinc Plated Steel
4" x 2" | 2 Swivel Caster with Brakes & 2 Swivels Set of...
Shop Product
2800 lbs
TieredPricing
4" x 2" | 2 Swivel Casters with Brakes & 2 Rigid Set of 4 | Phenolic Wheel | 3,200 Lbs Capacity CasterHQ
In Stock · Same/Next Day
4" x 2" Phenolic Swivel & Rigid Caster with Brake · 2,800 lb set of 4
Part # HD-SC4-PH2SB2R
from $158.00
Volume pricing available
PhenolicPlate
Load rating
2800 lbs
Size4" x 2"
Capacity2800 lbs
WheelPhenolic
MountPlate 4" x 4-1/2"
TypeSwivel with Brake, Rigid · Side Lock Brake
More Details Less Details
Width 2"
Height 5-5/8"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Temp Range -50°F to 250°F
Rig Type Swivel with Brake, Rigid
Brake Side Lock Brake
Frame Zinc Plated Steel
4" x 2" | 2 Swivel Caster with Brakes & 2 Rigid Set of...
Shop Product
3200 lbs
TieredPricing
4" x 2" Heavy Duty Caster Set - 2 Swivel & 2 Rigid | 3,200 lbs Capacity | Mounting Hardware Included CasterHQ
In Stock · Same/Next Day
4" x 2" Phenolic 2 Swivel & 2 Rigid Caster Set · 3,200 lb set of 4
Part # CHQ-HD-42-4SR-MH
from $178.00
Volume pricing available
PhenolicPlate
Load rating
3200 lbs
Size4" x 2"
Capacity3200 lbs
WheelPhenolic
MountPlate 4" x 4-1/2"
TypeSwivel, Rigid
More Details Less Details
Width 2"
Height 5-5/8"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Temp Range -50°F to 250°F
Rig Type Rigid
Brake No Brake
Frame Zinc Plated Steel
Upgrade Your Mobility with Our 4" x 2" Caster Set - 2 Swivel &...
Shop Product

4 x 2 phenolic casters by tread

Tread Core Wheel sizes Rated per caster Listed temperature Where it fits
Phenolic 4 in 800 lb -50°F to 250°F hard and easy rolling on smooth, dry floors

Ratings are for single casters of 4 x 2 phenolic casters, from product fields [S1].

Choosing 4 x 2 phenolic casters

  1. Load: plan on three casters carrying a four-caster cart [S2]; 4 x 2 phenolic casters rated 800 lb each then carry about 2,400 lb.
  2. Mount: most 4 x 2 phenolic casters use a 4 x 4-1/2 in top plate; measure bolt hole centers on the old plate and compare.
  3. Floor: on 4 x 2 phenolic casters, phenolic suits smooth concrete and heavy loads, but is loud and hard on tile and wood.
  4. Rig: swivel and rigid 4 x 2 phenolic casters are listed, with side lock brake options.

Related to 4 x 2 phenolic casters: caster wheels.

4 x 2 phenolic casters questions

How much weight can 4 x 2 phenolic casters carry?

Single 4 x 2 phenolic casters are rated 800 lb.

What top plate do 4 x 2 phenolic casters use?

Most 4 x 2 phenolic casters use 4 x 4-1/2 in.

What wheel material is most common on 4 x 2 phenolic casters?

Phenolic leads on 4 x 2 phenolic casters, rated 800 lb per caster.

Jordan Wilson, CasterHQ · reviewed October 20, 2026 · 844-439-4335 · info@casterhq.com

Sources

  • [S1] CasterHQ product fields (rated load, diameter, width, wheel and core material, temperature range, mount) and product descriptions for the items on this page, pulled October 20, 2026.
  • [S2] Preferred Equipment casters and wheels quick guide PDF (prefeq.com): load sizing on one less caster, wheel types and floor notes.

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