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All measurements indicate the wheel diameter by the tread width.

The below capacity ranges indicate the working (dynamic) load that each caster will support. A safety factor should be included in your formula to determine your required load rating per caster.

W/(C-1)=R W is total weight needed to move. C is total number of casters required. R is ideal load rating, with safety factor built in. Divide the total load weight by one less caster than you will use to safely determine load rating.

Plate dimensions shown are overall mounting plate size.
When replacing existing casters, select the closest plate size and verify bolt-hole compatibility.
BHP = Bolt Hole Pattern, shown under each plate.

BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
(3″ Wide Casters), Industry-Standard
(3″ Wide Casters), Industry-Standard
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
View All • 21 Plate Sizes
View All • 21 Plate Sizes
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5" Polyurethane Wheel Casters · 1,000 to 1,200 lb

Diameter: 5 inTread: 2 inPlate: 4 x 4-1/2 inCapacity: 1,000 to 1,200 lb per caster
This page lists 5 in polyurethane casters. Polyurethane on cast iron cores is the most common tread here, rated 1,000 to 1,200 lb per caster. Sets of 4 list 4,000 to 4,800 lb combined.
4,000 lbs
TieredPricing
5 Inch x 2 Inch Swivel Caster Set with Brakes - 4 Pack | 4000 lbs Total Capacity | Red Polyurethane CasterHQ
In Stock · Same/Next Day
5" x 2" Red Polyurethane Swivel Caster with Brake · 4,000 lb set of 4
Part # HQ-2050-PL1-PIR-4SB-RS
from $144.00
Volume pricing available
PolyurethanePlate
Load rating
4,000 lbs
Size5" x 2"
Capacity4,000 lbs
WheelPolyurethane
MountPlate 4" x 4-1/2"
TypeRigid with Brake · Side Lock Brake
More Details Less Details
Width 2"
Height 6-1/2"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Core Iron
Temp Range -50°F to 180°F
Rig Type Rigid with Brake
Brake Side Lock Brake
Frame Zinc Plated Steel
5" X 2" Set of 4 Swivel Casters With Brakes - Red Polyurethane Wheel...
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4,000 lbs
TieredPricing
5 Inch x 2 Inch Tool Box Caster Kit - 4 Pack | 4000 lbs Total Capacity | Red Polyurethane Wheel CasterHQ
In Stock · Same/Next Day
5" x 2" Red Polyurethane Swivel & Rigid Caster · 4,000 lb set of 4
Part # HQ-2050-PL1-PIR-2SB2R-RS
from $144.00
Volume pricing available
PolyurethanePlate
Load rating
4,000 lbs
Size5" x 2"
Capacity4,000 lbs
WheelPolyurethane
MountPlate 4" x 4-1/2"
TypeSwivel with Brake, Rigid · Side Lock Brake
More Details Less Details
Width 2"
Height 6-1/2"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Core Iron
Temp Range -50°F to 180°F
Rig Type Swivel with Brake, Rigid
Brake Side Lock Brake
Frame Zinc Plated Steel
5" X 2" Tool Box Kit - Red Polyurethane Wheel - 4,000 Lbs Capacity...
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4000 lbs
TieredPricing
5 Inch x 2 Inch Tool Box Caster Kit - 4 Pack | 4400 lbs Total Capacity | Green Polyurethane Wheel CasterHQ
In Stock · Same/Next Day
5" x 2" Green Polyurethane Swivel & Rigid Caster · 4,000 lb set of 4
Part # CB-9TBGP52
from $192.00
Volume pricing available
PolyurethanePlate
Load rating
4000 lbs
Size5" x 2"
Capacity4000 lbs
WheelPolyurethane
MountPlate 4" x 4-1/2"
TypeSwivel with Brake, Rigid · Side Lock Brake
More Details Less Details
Width 2"
Height 6-1/2"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Core Iron
Temp Range -50°F to 180°F
Rig Type Swivel with Brake, Rigid
Brake Side Lock Brake
Frame Zinc Plated Steel
5" X 2" Tool Box Kit - Green Polyurethane Wheel - 4,400 Lbs Capacity...
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4000 lbs
TieredPricing
5 Inch x 2 Inch Total Lock Caster Set - 4 Pack | 4000 lbs Capacity | 2 Locking 2 Rigid Red Polyurethane CasterHQ
In Stock · Same/Next Day
5" x 2" Red Polyurethane Total Lock Caster Set · 4,000 lb set of 4
Part # HQ-2150-PL1-PIR-2TL2R-RS
from $199.00
Volume pricing available
PolyurethanePlate
Load rating
4000 lbs
Size5" x 2"
Capacity4000 lbs
WheelPolyurethane
MountPlate 4" x 4-1/2"
Type—
More Details Less Details
Width 2"
Height 6-1/2"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Core Iron
Frame Zinc Plated Steel
5" x 2" Total Lock Caster Set of 4 - 2 Total Locking Swivel...
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4000 lbs
TieredPricing
5 Inch x 2 Inch Total Lock Caster Set - 4 Pack | 4000 lbs Total Capacity | Red Polyurethane Wheel CasterHQ
In Stock · Same/Next Day
5" x 2" Red Polyurethane Total Lock Caster · 4,000 lb set of 4
Part # HQ-2150-PL1-PIR-4TL-RS
from $272.00
Volume pricing available
PolyurethanePlate
Load rating
4000 lbs
Size5" x 2"
Capacity4000 lbs
WheelPolyurethane
MountPlate 4" x 4-1/2"
Type—
More Details Less Details
Width 2"
Height 6-1/2"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Core Iron
Frame Zinc Plated Steel
5" x 2" Total Lock Caster Set of 4 with Red Polyurethane on Steel...
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1000 lbs
TieredPricing
5 Inch x 2 Inch Total Lock Caster - 1000 lbs Capacity | Red Polyurethane on Steel Wheel CasterHQ
In Stock · Same/Next Day
5" x 2" Red Polyurethane Total Lock Caster – 1,000 lb
Part # HQ2050S-PL1-PIR-RED-SWB
from $72.00
Volume pricing available
PolyurethanePlate
Load rating
1000 lbs
Size5" x 2"
Capacity1000 lbs
WheelPolyurethane
MountPlate 4" x 4-1/2"
Type—
More Details Less Details
Width 2"
Height 6-1/2"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Core Iron
Frame Zinc Plated Steel
5" x 2" Total Lock Caster with Red Polyurethane on Steel Wheel - 1,000...
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4000 lbs
TieredPricing
5 Inch x 2 Inch Total Lock Caster Set - 4 Pack | 4000 lbs Capacity | 2 Locking 2 Swivel Red Polyurethane CasterHQ
In Stock · Same/Next Day
5" x 2" Red Poly Total Lock Caster Set 4 Pack · 4,000 lb set of 4
Part # HQ-2150-PL1-PIR-2TL2S-RS
from $210.00
Volume pricing available
PolyurethanePlate
Load rating
4000 lbs
Size5" x 2"
Capacity4000 lbs
WheelPolyurethane
MountPlate 4" x 4-1/2"
TypeSwivel with Total Lock Brake
More Details Less Details
Width 2"
Height 6-1/2"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Core Iron
Rig Type Swivel with Total Lock Brake
Brake Total Lock Brake
Frame Zinc Plated Steel
5" x 2" Total Lock Caster Set of 4 - 2 Total Locking Swivel...
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1000 lbs
TieredPricing
5" x 2" Kingpinless Rigid Plate Caster - Polyurethane on Steel Wheel - 1,000 lbs Capacity Per Caster - 4" x 4-1/2" Top Plate CasterHQ
In Stock · Same/Next Day
5" x 2" Polyurethane Rigid Kingpinless Caster – 1,000 lb · Model HQ2250R-PL1-PIR-RED
Part # HQ2250R-PL1-PIR-RED
from $31.00
Volume pricing available
PolyurethanePlate
Load rating
1000 lbs
Size5" x 2"
Capacity1000 lbs
WheelPolyurethane
MountPlate 4" x 4-1/2"
TypeRigid
More Details Less Details
Width 2"
Height 6-1/2"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Core Iron
Temp Range Up to 180°F
Rig Type Rigid
Brake No Brake
Frame Zinc Plated Steel
5" Kingpinless Caster | Rigid Plate Caster | Poly on Iron WheelPlate Size: 4"...
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1200 lbs
TieredPricing
5" x 2" Sirius HD Donut Polyurethane on Aluminum Wheel - Swivel Casters - Plate Size: 4" x 4-1/2" - Capacity: 1,200 lbs CasterHQ
In Stock · Same/Next Day
5" x 2" Polyurethane on Aluminum Swivel Caster – 1,200 lb · Model HQ2050S-PL1-PAR-ORG
Part # HQ2050S-PL1-PAR-ORG
from $67.00
Volume pricing available
PolyurethanePlate
Load rating
1200 lbs
Size5" x 2"
Capacity1200 lbs
WheelPolyurethane
MountPlate 4" x 4-1/2"
TypeSwivel
More Details Less Details
Width 2"
Height 6-1/2"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Temp Range Up to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
5" x 2" Orange Sirius Heavy Duty Donut Polyurethane on Aluminum Wheel - Swivel...
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1000 lbs
TieredPricing
5" x 2" Kingpinless Swivel Plate Caster - Polyurethane on Steel Wheel - 1,000 lbs Capacity Per Caster - 4" x 4-1/2" Top Plate CasterHQ
In Stock · Same/Next Day
5" x 2" Poly on Steel Swivel Kingpinless Caster – 1,000 lb
Part # HQ2250S-PL1-PIR-RED
from $78.00
Volume pricing available
PolyurethanePlate
Load rating
1000 lbs
Size5" x 2"
Capacity1000 lbs
WheelPolyurethane
MountPlate 4" x 4-1/2"
TypeSwivel
More Details Less Details
Width 2"
Height 6-1/2"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Core Iron
Temp Range Up to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
5" Kingpinless Caster | Swivel Plate Caster | Poly on Iron Wheel Plate Size:...
Shop Product
1200 lbs
TieredPricing
5" x 2" Dual Wheel Caster | Polyurethane on Aluminum | Maintenance Free Dual Wheel Caster | 1,200 lbs Per Caster CasterHQ
In Stock · Same/Next Day
5" x 2" Polyurethane Dual Wheel Caster – 1,200 lb
Part # C47CS520DUA63MDW-03
from $216.00
Volume pricing available
PolyurethanePlate
Load rating
1200 lbs
Size5" x 2"
Capacity1200 lbs
WheelPolyurethane
MountPlate 4" x 4-1/2"
TypeSwivel
More Details Less Details
Width 2"
Height 6-1/2"
Bolt Pattern 2-3/8" x 3-5/8" slotted to 3" x 3"
Rig Type Swivel
Frame Zinc Plated Steel
5" Dual Wheel CastersDual Wheel Caster - 1,200 lbs Capacity Per CasterThis listing is...
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4800 lbs
TieredPricing
5" x 2" Sirius HD Donut Polyurethane on Aluminum Wheel - 2 Swivel Casters & 2 Fixed Casters - Plate Size: 4" x 4-1/2" - Capacity: 4,800 lbs CasterHQ
In Stock · Same/Next Day
5" x 2" Sirius HD Poly on Aluminum Swivel & Rigid Caster · 4,800 lb set of 4
Part # HQ2050S-PL1-PAR-ORG-SET-2S2R
from $240.00
Volume pricing available
PolyurethanePlate
Load rating
4800 lbs
Size5" x 2"
Capacity4800 lbs
WheelPolyurethane
MountPlate 4" x 4-1/2"
TypeSwivel, Rigid
More Details Less Details
Width 2"
Height 6-1/2"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Temp Range Up to 180°F
Rig Type Swivel, Rigid
Brake No Brake
Frame Zinc Plated Steel
5" x 2" Orange Sirius Heavy Duty Donut Polyurethane on Aluminum Wheel - 2...
Shop Product
1000 lbs
TieredPricing
5" x 2" Kingpinless Rigid Plate Caster - Green Polyurethane on Steel Wheel - 1,000 lbs Capacity Per Caster - 4" x 4-1/2" Top Plate CasterHQ
In Stock · Same/Next Day
5" x 2" Polyurethane Rigid Kingpinless Caster – 1,000 lb · Model HQ2250R-PL1-PIR-GRE
Part # HQ2250R-PL1-PIR-GRE
from $31.00
Volume pricing available
PolyurethanePlate
Load rating
1000 lbs
Size5" x 2"
Capacity1000 lbs
WheelPolyurethane
MountPlate 4" x 4-1/2"
TypeRigid
More Details Less Details
Width 2"
Height 6-1/2"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Core Iron
Temp Range Up to 180°F
Rig Type Rigid
Brake No Brake
Frame Zinc Plated Steel
5" Kingpinless Caster | Rigid Plate Caster | Green Poly on Iron WheelPlate Size:...
Shop Product
1200 lbs
TieredPricing
5" x 2" Dual Wheel Caster | Polyurethane on Aluminum | Rigid Maintenance Free Dual Wheel Caster | 1,200 lbs Per Caster CasterHQ
In Stock · Same/Next Day
5" x 2" Polyurethane Aluminum Rigid Dual Wheel Caster – 1,200 lb
Part # C47CR520DUA63MDW-03
from $199.00
Volume pricing available
PolyurethanePlate
Load rating
1200 lbs
Size5" x 2"
Capacity1200 lbs
WheelPolyurethane
MountPlate 4" x 4-1/2"
TypeRigid
More Details Less Details
Width 2"
Height 6-1/2"
Bolt Pattern 2-3/8" x 3-5/8" slotted to 3" x 3"
Rig Type Rigid
Brake No Brake
Frame Zinc Plated Steel
5" Rigid Dual Wheel CastersDual Wheel Caster - 1,200 lbs Capacity Per CasterThis listing...
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4800 lbs
TieredPricing
5" x 2" Polyurethane on Aluminum Swivel Caster – 4,800 lb | CasterHQ
In Stock · Same/Next Day
5" x 2" Polyurethane on Aluminum Swivel Caster – 4,800 lb
Part # HQ2050S-PL1-PAR-ORG-SET
from $249.00
Volume pricing available
PolyurethanePlate
Load rating
4800 lbs
Size5" x 2"
Capacity4800 lbs
WheelPolyurethane
MountPlate 4" x 4-1/2"
TypeSwivel
More Details Less Details
Width 2"
Height 6-1/2"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Temp Range Up to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
5" x 2" Orange Sirius Heavy Duty Donut Polyurethane on Aluminum Wheel - Swivel...
Shop Product

5 in polyurethane casters by tread

Tread Core Wheel sizes Rated per caster Listed temperature Where it fits
Polyurethane Cast iron 5 in 1,000 to 1,200 lb Up to 180°F quiet, floor-friendly and long wearing

Ratings are for single casters of 5 in polyurethane casters, from product fields [S1].

Choosing 5 in polyurethane casters

  1. Load: divide the loaded weight by three for a four-caster cart [S2]. A 1,200 lb caster from this page then suits about 3,600 lb.
  2. Mount: most 5 in polyurethane casters use a 4 x 4-1/2 in top plate; check the bolt spacing on your frame against the plate size.
  3. Floor: on 5 in polyurethane casters, polyurethane protects finished floors and runs quietly; check the rating if the cart also crosses rough concrete.
  4. Rig: swivel and rigid 5 in polyurethane casters are listed, with side lock brake and total lock brake options.

5 in polyurethane casters questions

How much weight can 5 in polyurethane casters carry?

Single 5 in polyurethane casters are rated 1,000 to 1,200 lb; most fall between 1,000 and 1,200 lb.

What top plate do 5 in polyurethane casters use?

Most 5 in polyurethane casters use 4 x 4-1/2 in.

What wheel material is most common on 5 in polyurethane casters?

Polyurethane leads on 5 in polyurethane casters, rated 1,000 to 1,200 lb per caster.

Jordan Wilson, CasterHQ · reviewed October 20, 2026 · 844-439-4335 · info@casterhq.com

Sources

  • [S1] CasterHQ product fields (rated load, diameter, width, wheel and core material, temperature range, mount) and product descriptions for the items on this page, pulled October 20, 2026.
  • [S2] Preferred Equipment casters and wheels quick guide PDF (prefeq.com): load sizing on one less caster, wheel types and floor notes.

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