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All measurements indicate the wheel diameter by the tread width.

The below capacity ranges indicate the working (dynamic) load that each caster will support. A safety factor should be included in your formula to determine your required load rating per caster.

W/(C-1)=R W is total weight needed to move. C is total number of casters required. R is ideal load rating, with safety factor built in. Divide the total load weight by one less caster than you will use to safely determine load rating.

Plate dimensions shown are overall mounting plate size.
When replacing existing casters, select the closest plate size and verify bolt-hole compatibility.
BHP = Bolt Hole Pattern, shown under each plate.

BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
(3″ Wide Casters), Industry-Standard
(3″ Wide Casters), Industry-Standard
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
View All • 21 Plate Sizes
View All • 21 Plate Sizes
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91 Series

Plate sizes: 4-1/2 x 6-1/4Bolt holes: 2-7/16 x 4-15/16 slotted to 3-3/8 x 5-1/4Diameter: 6, 8, 10, 12 inTread: 3 inCapacity: up to 6,000 lb
This 91 series aisle groups plate-mount casters built for bake carts, metalworking fixtures, and debris-heavy floors. You will see wheel diameters 6, 8, 10, 12 in, polyurethane, phenolic, and rubber treads, and capacities 750 to 6,000 lb across the SKUs listed below. Bring plate and stem measurements when replacing unmarked casters so the new corners sit level. Larger plates spread bolt stress on thick frames under continuous tow abuse.

Shop by type

7 types

Wheel = wheel diameter · capacity is per caster.

3500 lbs
TieredPricing
Durastar Xtreme Heavy Duty 91 Series - 8" x 3" Heavy Duty Polyurethane on Steel Swivel Caster - 3500 lb Capacity, 4-1/2" x 6-1/4" Top Plate Durastar
Ships in 1-3 Business Days
8" x 3" Polyurethane on Steel Swivel Caster – 3500 lb · DuraStar 91 Series
Part # 91-S-830-EX-04
from $252.00
Volume pricing available
PolyurethanePlate
Load rating
3500 lbs
Diameter 8"
Capacity 3500 lbs
Wheel Polyurethane
Mount Plate
Plate Size 4-1/2" x 6-1/4"
More Details Less Details
Width 3"
Height 10-1/8"
Bolt Pattern 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
Core Steel
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Xtreme Heavy Duty 91 Series - 8" x 3" Polyurethane on Steel Swivel...
Shop Product
6000 lbs
TieredPricing
Durastar Xtreme Heavy Duty 91 Series - 10" x 3" Ductile Steel Swivel Caster - 6000 lb Capacity, 4-1/2" x 6-1/4" Top Plate Durastar
Ships in 1-3 Business Days
10" x 3" Ductile Steel Swivel Caster – 6000 lb
Part # 91-S-1030-DS-04
from $334.00
Volume pricing available
Ductile IronPlate
Load rating
6000 lbs
Diameter 10"
Capacity 6000 lbs
Wheel Ductile Iron
Mount Plate
Plate Size 4-1/2" x 6-1/4"
More Details Less Details
Width 3"
Height 11-1/2"
Bolt Pattern 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
Core Steel
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Xtreme Heavy Duty 91 Series - 10" x 3" Ductile Steel Swivel Caster...
Shop Product
2500 lbs
TieredPricing
Durastar Xtreme Heavy Duty 91 Series - 8" x 3" Semi-Steel Swivel Caster - 2500 lb Capacity, 4-1/2" x 6-1/4" Top Plate Durastar
Ships in 1-3 Business Days
8" x 3" Semi-Steel Swivel Caster – 2500 lb
Part # 91-S-830-SS-04
from $252.00
Volume pricing available
Plate
Load rating
2500 lbs
Diameter 8"
Capacity 2500 lbs
Mount Plate
Plate Size 4-1/2" x 6-1/4"
More Details Less Details
Width 3"
Height 10-1/8"
Bolt Pattern 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Xtreme Heavy Duty 91 Series - 8" x 3" Semi-Steel Swivel Caster -...
Shop Product
900 lbs
TieredPricing
Durastar Xtreme Heavy Duty 91 Series - 8" x 3" Rubber on Steel Swivel Caster - 900 lb Capacity, 4-1/2" x 6-1/4" Top Plate Durastar
Ships in 1-3 Business Days
8" x 3" Rubber on Steel Swivel Caster – 900 lb
Part # 91-S-830-RS-04
from $252.00
Volume pricing available
RubberPlate
Load rating
900 lbs
Diameter 8"
Capacity 900 lbs
Wheel Rubber
Mount Plate
Plate Size 4-1/2" x 6-1/4"
More Details Less Details
Width 3"
Height 10-1/8"
Bolt Pattern 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Xtreme Heavy Duty 91 Series - 8" x 3" Rubber on Steel Swivel...
Shop Product
2500 lbs
TieredPricing
Durastar Xtreme Heavy Duty 91 Series - 8" x 3" Polyurethane on Steel Swivel Caster - 2500 lb Capacity, 4-1/2" x 6-1/4" Top Plate Durastar
Ships in 1-3 Business Days
8" x 3" Polyurethane on Steel Swivel Caster – 2500 lb · DuraStar 91 Series
Part # 91-S-830-PU-04
from $252.00
Volume pricing available
PolyurethanePlate
Load rating
2500 lbs
Diameter 8"
Capacity 2500 lbs
Wheel Polyurethane
Mount Plate
Plate Size 4-1/2" x 6-1/4"
More Details Less Details
Width 3"
Height 10-1/8"
Bolt Pattern 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
Core Steel
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Xtreme Heavy Duty 91 Series - 8" x 3" Polyurethane on Steel Swivel...
Shop Product
2500 lbs
TieredPricing
Durastar Xtreme Heavy Duty 91 Series - 8" x 3" Polyurethane on Glass-filled Nylon - MX (23mm Thick Tread) Swivel Caster - 2500 lb Capacity, 4-1/2" x 6-1/4" Top Plate Durastar
Ships in 1-3 Business Days
8" x 3" Polyurethane Swivel Caster – 2500 lb
Part # 91-S-830-MX-04
from $252.00
Volume pricing available
NylonPlate
Load rating
2500 lbs
Diameter 8"
Capacity 2500 lbs
Wheel Nylon
Mount Plate
Plate Size 4-1/2" x 6-1/4"
More Details Less Details
Width 3"
Height 10-1/8"
Bolt Pattern 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
Temp Range Up to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Xtreme Heavy Duty 91 Series - 8" x 3" Polyurethane on Glass-filled Nylon...
Shop Product
6000 lbs
TieredPricing
Durastar Xtreme Heavy Duty 91 Series - 8" x 3" Ductile Steel Swivel Caster - 6000 lb Capacity, 4-1/2" x 6-1/4" Top Plate Durastar
Ships in 1-3 Business Days
8" x 3" Ductile Steel Swivel Caster – 6000 lb
Part # 91-S-830-DS-04
from $252.00
Volume pricing available
Ductile IronPlate
Load rating
6000 lbs
Diameter 8"
Capacity 6000 lbs
Wheel Ductile Iron
Mount Plate
Plate Size 4-1/2" x 6-1/4"
More Details Less Details
Width 3"
Height 10-1/8"
Bolt Pattern 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
Core Steel
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Xtreme Heavy Duty 91 Series - 8" x 3" Ductile Steel Swivel Caster...
Shop Product
750 lbs
TieredPricing
Durastar Xtreme Heavy Duty 91 Series - 6" x 3" Rubber on Steel Swivel Caster - 750 lb Capacity, 4-1/2" x 6-1/4" Top Plate Durastar
Ships in 1-3 Business Days
6" x 3" Rubber on Steel Swivel Caster – 750 lb
Part # 91-S-630-RS-04
from $178.00
Volume pricing available
RubberPlate
Load rating
750 lbs
Diameter 6"
Capacity 750 lbs
Wheel Rubber
Mount Plate
Plate Size 4-1/2" x 6-1/4"
More Details Less Details
Width 3"
Height 7-1/2"
Bolt Pattern 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Xtreme Heavy Duty 91 Series - 6" x 3" Rubber on Steel Swivel...
Shop Product
2000 lbs
TieredPricing
Durastar Xtreme Heavy Duty 91 Series - 6" x 3" Polyurethane on Steel Swivel Caster - 2000 lb Capacity, 4-1/2" x 6-1/4" Top Plate Durastar
Ships in 1-3 Business Days
6" x 3" Polyurethane on Steel Swivel Caster – 2000 lb
Part # 91-S-630-PU-04
from $178.00
Volume pricing available
PolyurethanePlate
Load rating
2000 lbs
Diameter 6"
Capacity 2000 lbs
Wheel Polyurethane
Mount Plate
Plate Size 4-1/2" x 6-1/4"
More Details Less Details
Width 3"
Height 7-1/2"
Bolt Pattern 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
Core Steel
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Xtreme Heavy Duty 91 Series - 6" x 3" Polyurethane on Steel Swivel...
Shop Product
2000 lbs
TieredPricing
Durastar Xtreme Heavy Duty 91 Series - 6" x 3" Phenolic Swivel Caster - 2000 lb Capacity, 4-1/2" x 6-1/4" Top Plate Durastar
Ships in 1-3 Business Days
6" x 3" Phenolic Swivel Caster – 2000 lb
Part # 91-S-630-PH-04
from $178.00
Volume pricing available
PhenolicPlate
Load rating
2000 lbs
Diameter 6"
Capacity 2000 lbs
Wheel Phenolic
Mount Plate
Plate Size 4-1/2" x 6-1/4"
More Details Less Details
Width 3"
Height 7-1/2"
Bolt Pattern 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
Temp Range Up to 250°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Xtreme Heavy Duty 91 Series - 6" x 3" Phenolic Swivel Caster -...
Shop Product
2000 lbs
TieredPricing
Durastar Xtreme Heavy Duty 91 Series - 6" x 3" Polyurethane on Glass-filled Nylon - MX (23mm Thick Tread) Swivel Caster - 2000 lb Capacity, 4-1/2" x 6-1/4" Top Plate Durastar
Ships in 1-3 Business Days
6" x 3" Polyurethane Swivel Caster – 2000 lb
Part # 91-S-630-MX-04
from $178.00
Volume pricing available
NylonPlate
Load rating
2000 lbs
Diameter 6"
Capacity 2000 lbs
Wheel Nylon
Mount Plate
Plate Size 4-1/2" x 6-1/4"
More Details Less Details
Width 3"
Height 7-1/2"
Bolt Pattern 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
Temp Range Up to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Xtreme Heavy Duty 91 Series - 6" x 3" Polyurethane on Glass-filled Nylon...
Shop Product
2000 lbs
TieredPricing
Durastar Xtreme Heavy Duty 91 Series - 6" x 3" Heavy Duty Polyurethane on Steel Swivel Caster - 2000 lb Capacity, 4-1/2" x 6-1/4" Top Plate Durastar
Ships in 1-3 Business Days
6" x 3" Polyurethane on Steel Swivel Caster – 2000 lb · DuraStar 91 Series
Part # 91-S-630-EX-04
from $178.00
Volume pricing available
PolyurethanePlate
Load rating
2000 lbs
Diameter 6"
Capacity 2000 lbs
Wheel Polyurethane
Mount Plate
Plate Size 4-1/2" x 6-1/4"
More Details Less Details
Width 3"
Height 7-1/2"
Bolt Pattern 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
Core Steel
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Xtreme Heavy Duty 91 Series - 6" x 3" Polyurethane on Steel Swivel...
Shop Product
2000 lbs
TieredPricing
Durastar Xtreme Heavy Duty 91 Series - 6" x 3" Ductile Steel Swivel Caster - 2000 lb Capacity, 4-1/2" x 6-1/4" Top Plate Durastar
Ships in 1-3 Business Days
6" x 3" Ductile Steel Swivel Caster – 2000 lb
Part # 91-S-630-DS-04
from $178.00
Volume pricing available
Ductile IronPlate
Load rating
2000 lbs
Diameter 6"
Capacity 2000 lbs
Wheel Ductile Iron
Mount Plate
Plate Size 4-1/2" x 6-1/4"
More Details Less Details
Width 3"
Height 7-1/2"
Bolt Pattern 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
Core Steel
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Xtreme Heavy Duty 91 Series - 6" x 3" Ductile Steel Swivel Caster...
Shop Product
1300 lbs
TieredPricing
Durastar Xtreme Heavy Duty 91 Series - 12" x 3" Rubber on Steel Swivel Caster - 1300 lb Capacity, 4-1/2" x 6-1/4" Top Plate Durastar
Ships in 1-3 Business Days
12" x 3" Rubber on Steel Swivel Caster – 1300 lb
Part # 91-S-1230-RS-04
from $390.00
Volume pricing available
RubberPlate
Load rating
1300 lbs
Diameter 12"
Capacity 1300 lbs
Wheel Rubber
Mount Plate
Plate Size 4-1/2" x 6-1/4"
More Details Less Details
Width 3"
Height 13-1/2"
Bolt Pattern 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Xtreme Heavy Duty 91 Series - 12" x 3" Rubber on Steel Swivel...
Shop Product
3500 lbs
TieredPricing
Durastar Xtreme Heavy Duty 91 Series - 12" x 3" Polyurethane on Steel Swivel Caster - 3500 lb Capacity, 4-1/2" x 6-1/4" Top Plate Durastar
Ships in 1-3 Business Days
12" x 3" Polyurethane on Steel Swivel Caster – 3500 lb · DuraStar 91 Series
Part # 91-S-1230-PU-04
from $390.00
Volume pricing available
PolyurethanePlate
Load rating
3500 lbs
Diameter 12"
Capacity 3500 lbs
Wheel Polyurethane
Mount Plate
Plate Size 4-1/2" x 6-1/4"
More Details Less Details
Width 3"
Height 13-1/2"
Bolt Pattern 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
Core Steel
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Xtreme Heavy Duty 91 Series - 12" x 3" Polyurethane on Steel Swivel...
Shop Product
3500 lbs
TieredPricing
Durastar Xtreme Heavy Duty 91 Series - 12" x 3" Phenolic Swivel Caster - 3500 lb Capacity, 4-1/2" x 6-1/4" Top Plate Durastar
Ships in 1-3 Business Days
12" x 3" Phenolic Swivel Caster – 3500 lb
Part # 91-S-1230-PH-04
from $390.00
Volume pricing available
PhenolicPlate
Load rating
3500 lbs
Diameter 12"
Capacity 3500 lbs
Wheel Phenolic
Mount Plate
Plate Size 4-1/2" x 6-1/4"
More Details Less Details
Width 3"
Height 13-1/2"
Bolt Pattern 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
Temp Range Up to 250°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Xtreme Heavy Duty 91 Series - 12" x 3" Phenolic Swivel Caster -...
Shop Product
4500 lbs
TieredPricing
Durastar Xtreme Heavy Duty 91 Series - 12" x 3" Heavy Duty Polyurethane on Steel Swivel Caster - 4500 lb Capacity, 4-1/2" x 6-1/4" Top Plate Durastar
Ships in 1-3 Business Days
12" x 3" Polyurethane on Steel Swivel Caster – 4500 lb
Part # 91-S-1230-EX-04
from $390.00
Volume pricing available
PolyurethanePlate
Load rating
4500 lbs
Diameter 12"
Capacity 4500 lbs
Wheel Polyurethane
Mount Plate
Plate Size 4-1/2" x 6-1/4"
More Details Less Details
Width 3"
Height 13-1/2"
Bolt Pattern 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
Core Steel
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Xtreme Heavy Duty 91 Series - 12" x 3" Heavy Duty Polyurethane on...
Shop Product
6000 lbs
TieredPricing
Durastar Xtreme Heavy Duty 91 Series - 12" x 3" Ductile Steel Swivel Caster - 6000 lb Capacity, 4-1/2" x 6-1/4" Top Plate Durastar
Ships in 1-3 Business Days
12" x 3" Ductile Steel Swivel Caster – 6000 lb
Part # 91-S-1230-DS-04
from $390.00
Volume pricing available
Ductile IronPlate
Load rating
6000 lbs
Diameter 12"
Capacity 6000 lbs
Wheel Ductile Iron
Mount Plate
Plate Size 4-1/2" x 6-1/4"
More Details Less Details
Width 3"
Height 13-1/2"
Bolt Pattern 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
Core Steel
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Xtreme Heavy Duty 91 Series - 12" x 3" Ductile Steel Swivel Caster...
Shop Product
3000 lbs
TieredPricing
Durastar Xtreme Heavy Duty 91 Series - 10" x 3" Semi-Steel Swivel Caster - 3000 lb Capacity, 4-1/2" x 6-1/4" Top Plate Durastar
Ships in 1-3 Business Days
10" x 3" Semi-Steel Swivel Caster – 3000 lb
Part # 91-S-1030-SS-04
from $334.00
Volume pricing available
Plate
Load rating
3000 lbs
Diameter 10"
Capacity 3000 lbs
Mount Plate
Plate Size 4-1/2" x 6-1/4"
More Details Less Details
Width 3"
Height 11-1/2"
Bolt Pattern 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Xtreme Heavy Duty 91 Series - 10" x 3" Semi-Steel Swivel Caster -...
Shop Product
1100 lbs
TieredPricing
Durastar Xtreme Heavy Duty 91 Series - 10" x 3" Rubber on Steel Swivel Caster - 1100 lb Capacity, 4-1/2" x 6-1/4" Top Plate Durastar
Ships in 1-3 Business Days
10" x 3" Rubber on Steel Swivel Caster – 1100 lb
Part # 91-S-1030-RS-04
from $334.00
Volume pricing available
RubberPlate
Load rating
1100 lbs
Diameter 10"
Capacity 1100 lbs
Wheel Rubber
Mount Plate
Plate Size 4-1/2" x 6-1/4"
More Details Less Details
Width 3"
Height 11-1/2"
Bolt Pattern 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Xtreme Heavy Duty 91 Series - 10" x 3" Rubber on Steel Swivel...
Shop Product
3000 lbs
TieredPricing
Durastar Xtreme Heavy Duty 91 Series - 10" x 3" Polyurethane on Steel Swivel Caster - 3000 lb Capacity, 4-1/2" x 6-1/4" Top Plate Durastar
Ships in 1-3 Business Days
10" x 3" Polyurethane on Steel Swivel Caster – 3000 lb · DuraStar 91 Series
Part # 91-S-1030-PU-04
from $334.00
Volume pricing available
PolyurethanePlate
Load rating
3000 lbs
Diameter 10"
Capacity 3000 lbs
Wheel Polyurethane
Mount Plate
Plate Size 4-1/2" x 6-1/4"
More Details Less Details
Width 3"
Height 11-1/2"
Bolt Pattern 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
Core Steel
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Xtreme Heavy Duty 91 Series - 10" x 3" Polyurethane on Steel Swivel...
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3000 lbs
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Durastar Xtreme Heavy Duty 91 Series - 10" x 3" Polyurethane on Glass-filled Nylon - MX (23mm Thick Tread) Swivel Caster - 3000 lb Capacity, 4-1/2" x 6-1/4" Top Plate Durastar
Ships in 1-3 Business Days
10" x 3" Polyurethane Swivel Caster – 3000 lb
Part # 91-S-1030-MX-04
from $334.00
Volume pricing available
NylonPlate
Load rating
3000 lbs
Diameter 10"
Capacity 3000 lbs
Wheel Nylon
Mount Plate
Plate Size 4-1/2" x 6-1/4"
More Details Less Details
Width 3"
Height 11-1/2"
Bolt Pattern 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
Temp Range Up to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Xtreme Heavy Duty 91 Series - 10" x 3" Polyurethane on Glass-filled Nylon...
Shop Product

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