Double-Flanged Track Wheels · Hamilton Cast Iron Rail Wheels · 2,500 to 2,800 lb

These double flanged track wheels replace worn wheels on carts, dollies, racks, and equipment. Wheels in this collection range from 300 to 2,800 lb per wheel. Wheels in this category range up to 9-1/4 x 1-1/2 in this collection. Capacities below are per wheel unless a listing says set. Cast iron track wheels carry heavy loads on rail and resist wear and heat. Common uses include drive units, tow lines, industrial carts, and plant equipment. Match the bore, hub length, diameter, and tread width before you order. Order the axle and spacers if the old ones are worn. Read the listing for the exact wheel size, overall height, and mount shown. Confirm the load rating printed on the title before you order. Measure the old wheel or caster before you buy. Check the floor type and the heaviest load the cart will carry before you choose. Track aisle: v groove and flanged wheels. Wheel hub: replacement wheels.

Double flanged track wheels by tread

Tread	Core	Wheel sizes	Rated per wheel	Listed temperature	Where it fits
Cast iron		9 and 9-1/4 in	2,500 to 2,800 lb	Up to 800°F	heat, chips and heavy loads on rough floors
Polyurethane		5 in	Not listed		quiet, floor-friendly and long wearing

Ratings are for single wheels of double flanged track wheels, from product fields [S1].

Wheel sizes

Wheel	Treads	Rated
5 x 1-1/4 in	polyurethane	300 lb
9 x 1-1/4 in	cast iron	2,500 to 2,800 lb
9-1/4 x 1-1/2 in	cast iron	2,800 lb

Choosing double flanged track wheels

Load: plan on three wheels carrying a four-wheel cart [S2]; at 2,800 lb each, a common rating here, that is about 8,400 lb, and the 2,800 lb top rating covers about 8,400 lb.
Floor: on double flanged track wheels, polyurethane is kinder to tile and finished floors; cast iron rolls easier under heavy loads on smooth concrete.
Heat: among double flanged track wheels, the highest listed range is up to 800°F on cast iron; check the temperature field on each listing before oven or hot-room use.

Double flanged track wheels questions

How much weight can double flanged track wheels carry?

Single double flanged track wheels are rated 2,500 to 2,800 lb; most fall between 2,500 and 2,800 lb.

What wheel material is most common on double flanged track wheels?

Cast iron leads on double flanged track wheels, rated 2,500 to 2,800 lb per wheel.

Are complete casters listed with double flanged track wheels?

Yes. Complete casters are on this page too, rated 300 lb each; compare the wheel size and bore with your double flanged track wheels before ordering.

Jordan Wilson, CasterHQ · reviewed October 20, 2026 · 844-439-4335 · info@casterhq.com

Sources

[S1] CasterHQ product fields (rated load, diameter, width, wheel and core material, temperature range, mount) and product descriptions for the items on this page, pulled October 20, 2026.
[S2] Preferred Equipment casters and wheels quick guide PDF (prefeq.com): load sizing on one less caster, wheel types and floor notes.

BHP: 1-3/4″ × 2-7/8″, slotted to 3″

BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″

BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)

BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"

(3″ Wide Casters), Industry-Standard

BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"

BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"

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