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All measurements indicate the wheel diameter by the tread width.

The below capacity ranges indicate the working (dynamic) load that each caster will support. A safety factor should be included in your formula to determine your required load rating per caster.

W/(C-1)=R W is total weight needed to move. C is total number of casters required. R is ideal load rating, with safety factor built in. Divide the total load weight by one less caster than you will use to safely determine load rating.

Plate dimensions shown are overall mounting plate size.
When replacing existing casters, select the closest plate size and verify bolt-hole compatibility.
BHP = Bolt Hole Pattern, shown under each plate.

BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
(3″ Wide Casters), Industry-Standard
(3″ Wide Casters), Industry-Standard
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
View All • 21 Plate Sizes
View All • 21 Plate Sizes
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Caster Wheel Materials & Selection Guide

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Phenolic Casters · 800–1,250 lb

Plate sizes: 4 x 4-1/2Bolt holes: 2-5/8 x 3-5/8Diameter: 4, 5, 6, 8 inTread: 2 inCapacity: up to 1,250 lb
Casters on the 4 x 4-1/2 plate pattern suit bake carts, metalworking fixtures, and debris-heavy floors. Typical builds show wheel diameters 4, 5, 6, 8 in, phenolic treads, and capacities 800 to 1,250 lb. Softer treads quiet finished floors; harder compounds last longer on chips, heat, and rough concrete. Replace worn corners in matched sets when possible so the cart tracks straight under load. These medium-duty options cover everyday bake carts, metalworking fixtures, and debris-heavy floors without jumping to extreme forged series.

Shop by type

4 types

Wheel = wheel diameter · capacity is per caster.

1250 lbs
TieredPricing
Durastar Medium Heavy Duty 30 Series - 8" x 2" Phenolic Swivel Caster - 1250 lb Capacity, 4 x 4-1/2 Top Plate | Choose Bearing Options Durastar
Ships in 1-3 Business Days
8" x 2" Phenolic Swivel Caster – 1250 lb
Part # 30-S-820-PH-03
from $50.00
Volume pricing available
PhenolicPlate
Load rating
1250 lbs
Diameter 8"
Capacity 1250 lbs
Wheel Phenolic
Mount Plate
Plate Size 4" x 4-1/2"
More Details Less Details
Width 2"
Height 9-1/2"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Temp Range Up to 250°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Medium Heavy Duty 30 Series - 8" x 2" Phenolic Swivel Caster -...
Shop Product
1200 lbs
TieredPricing
Durastar Medium Heavy Duty 30 Series - 6" x 2" Phenolic Swivel Caster - 1200 lb Capacity, 4 x 4-1/2 Top Plate | Choose Bearing Options Durastar
Ships in 1-3 Business Days
6" x 2" Phenolic Swivel Caster – 1200 lb
Part # 30-S-620-PH-03
from $49.00
Volume pricing available
PhenolicPlate
Load rating
1200 lbs
Diameter 6"
Capacity 1200 lbs
Wheel Phenolic
Mount Plate
Plate Size 4" x 4-1/2"
More Details Less Details
Width 2"
Height 7-1/2"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Temp Range Up to 250°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Medium Heavy Duty 30 Series - 6" x 2" Phenolic Swivel Caster Product...
Shop Product
1000 lbs
TieredPricing
Durastar Medium Heavy Duty 30 Series - 5" x 2" Phenolic Swivel Caster - 1000 lb Capacity, 4 x 4-1/2 Top Plate | Choose Bearing Options Durastar
Ships in 1-3 Business Days
5" x 2" Phenolic Swivel Caster – 1000 lb
Part # 30-S-520-PH-03
from $46.00
Volume pricing available
PhenolicPlate
Load rating
1000 lbs
Diameter 5"
Capacity 1000 lbs
Wheel Phenolic
Mount Plate
Plate Size 4" x 4-1/2"
More Details Less Details
Width 2"
Height 6-1/2"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Temp Range Up to 250°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Medium Heavy Duty 30 Series - 5" x 2" Phenolic Swivel Caster Product...
Shop Product
800 lbs
TieredPricing
Durastar Medium Heavy Duty 30 Series - 4" x 2" Phenolic Swivel Caster - 800 lb Capacity, 4 x 4-1/2 Top Plate | Choose Bearing Options Durastar
Ships in 1-3 Business Days
4" x 2" Phenolic Swivel Caster – 800 lb
Part # 30-S-420-PH-03
from $41.00
Volume pricing available
PhenolicPlate
Load rating
800 lbs
Diameter 4"
Capacity 800 lbs
Wheel Phenolic
Mount Plate
Plate Size 4" x 4-1/2"
More Details Less Details
Width 2"
Height 5-5/8"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Temp Range Up to 250°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Medium Heavy Duty 30 Series - 4" x 2" Phenolic Swivel Caster Product...
Shop Product
1250 lbs
TieredPricing
Durastar Medium Heavy Duty 30 Series - 8" x 2" Phenolic Rigid Caster - 1250 lb Capacity, 4 x 4-1/2 Top Plate | Choose Bearing Options Durastar
Ships in 1-3 Business Days
8" x 2" Phenolic Rigid Caster – 1250 lb
Part # 30-R-820-PH-03
from $49.00
Volume pricing available
PhenolicPlate
Load rating
1250 lbs
Diameter 8"
Capacity 1250 lbs
Wheel Phenolic
Mount Plate
Plate Size 4" x 4-1/2"
More Details Less Details
Width 2"
Height 9-1/2"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Temp Range Up to 250°F
Rig Type Rigid
Brake No Brake
Frame Zinc Plated Steel
Durastar Medium Heavy Duty 30 Series - 8" x 2" Phenolic Rigid Caster -...
Shop Product
1200 lbs
TieredPricing
Durastar Medium Heavy Duty 30 Series - 6" x 2" Phenolic Rigid Caster - 1200 lb Capacity, 4 x 4-1/2 Top Plate | Choose Bearing Options Durastar
Ships in 1-3 Business Days
6" x 2" Phenolic Rigid Caster – 1200 lb
Part # 30-R-620-PH-03
from $48.00
Volume pricing available
PhenolicPlate
Load rating
1200 lbs
Diameter 6"
Capacity 1200 lbs
Wheel Phenolic
Mount Plate
Plate Size 4" x 4-1/2"
More Details Less Details
Width 2"
Height 7-1/2"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Temp Range Up to 250°F
Rig Type Rigid
Brake No Brake
Frame Zinc Plated Steel
Durastar Medium Heavy Duty 30 Series - 6" x 2" Phenolic Rigid Caster Product...
Shop Product
1000 lbs
TieredPricing
Durastar Medium Heavy Duty 30 Series - 5" x 2" Phenolic Rigid Caster - 1000 lb Capacity, 4 x 4-1/2 Top Plate | Choose Bearing Options Durastar
Ships in 1-3 Business Days
5" x 2" Phenolic Rigid Caster – 1000 lb
Part # 30-R-520-PH-03
from $45.00
Volume pricing available
PhenolicPlate
Load rating
1000 lbs
Diameter 5"
Capacity 1000 lbs
Wheel Phenolic
Mount Plate
Plate Size 4" x 4-1/2"
More Details Less Details
Width 2"
Height 6-1/2"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Temp Range Up to 250°F
Rig Type Rigid
Brake No Brake
Frame Zinc Plated Steel
Durastar Medium Heavy Duty 30 Series - 5" x 2" Phenolic Rigid Caster Product...
Shop Product
800 lbs
TieredPricing
Durastar Medium Heavy Duty 30 Series - 4" x 2" Phenolic Rigid Caster - 800 lb Capacity, 4 x 4-1/2 Top Plate | Choose Bearing Options Durastar
Ships in 1-3 Business Days
4" x 2" Phenolic Rigid Caster – 800 lb
Part # 30-R-420-PH-03
from $40.00
Volume pricing available
PhenolicPlate
Load rating
800 lbs
Diameter 4"
Capacity 800 lbs
Wheel Phenolic
Mount Plate
Plate Size 4" x 4-1/2"
More Details Less Details
Width 2"
Height 5-5/8"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Temp Range Up to 250°F
Rig Type Rigid
Brake No Brake
Frame Zinc Plated Steel
Durastar Medium Heavy Duty 30 Series - 4" x 2" Phenolic Rigid Caster Product...
Shop Product

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