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All measurements indicate the wheel diameter by the tread width.

The below capacity ranges indicate the working (dynamic) load that each caster will support. A safety factor should be included in your formula to determine your required load rating per caster.

W/(C-1)=R W is total weight needed to move. C is total number of casters required. R is ideal load rating, with safety factor built in. Divide the total load weight by one less caster than you will use to safely determine load rating.

Plate dimensions shown are overall mounting plate size.
When replacing existing casters, select the closest plate size and verify bolt-hole compatibility.
BHP = Bolt Hole Pattern, shown under each plate.

BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
(3″ Wide Casters), Industry-Standard
(3″ Wide Casters), Industry-Standard
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
View All • 21 Plate Sizes
View All • 21 Plate Sizes
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Caster Wheel Materials & Selection Guide

Caster Wheel Materials & Selection Guide
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Caster Shims & Weld Plates
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2" x 7/8" Polyurethane Casters · 100-125 lb

Plate sizes: 2-3/8 x 3-5/8Bolt holes: 1-3/4 x 2-7/8Diameter: 2, 2-1/2, 3 inTread: 7/8, 1 inCapacity: up to 125 lb
Casters on the 2-3/8 x 3-5/8 plate pattern suit warehouse carts on epoxy and smooth concrete. Expect wheel diameters 2, 2-1/2, 3 in, polyurethane and polyolefin treads, and capacities 100 to 125 lb. Replace worn corners in matched sets when possible so the cart tracks straight under load. For dual-wheel or wide treads, check fork clearance and swivel radius in tight aisles. These light-duty options cover everyday warehouse carts on epoxy and smooth concrete without jumping to extreme forged series.

Shop by type

2 types

Wheel = wheel diameter · capacity is per caster.

100 lbs
TieredPricing
Durastar 2" x 7/8" Polyurethane on Polyolefin Swivel Caster - 100 lb Capacity, 1-1/4" x 2-1/16" Top Plate Durastar
Ships in 1-3 Business Days
2" x 7/8" Polyurethane Swivel Caster – 100 lb
Part # 01-S-278-PPU80-00
from $35.00
Volume pricing available
PolyurethanePlate
Load rating
100 lbs
Diameter 2"
Capacity 100 lbs
Wheel Polyurethane
Mount Plate
Plate Size 1-1/4" x 2-1/16"
More Details Less Details
Width 7/8"
Height 2-5/8"
Bolt Pattern 13/16" x 1-9/16"
Core Polyolefin
Temp Range -45°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar 2" Polyurethane Swivel Caster 100 lb Capacity | Compact DesignLightweight Powerhouse Experience unparalleled...
Shop Product
100 lbs
TieredPricing
Durastar 2" x 7/8" Polyurethane on Polyolefin Rigid Caster - 100 lb Capacity, 1-1/4" x 2-1/16" Top Plate Durastar
Ships in 1-3 Business Days
2" x 7/8" Polyurethane Rigid Caster – 100 lb
Part # 01-R-278-PPU80-00
$35.00
Volume pricing available
PolyurethanePlate
Load rating
100 lbs
Diameter 2"
Capacity 100 lbs
Wheel Polyurethane
Mount Plate
Plate Size 1-1/4" x 2-1/16"
More Details Less Details
Width 7/8"
Height 2-5/8"
Bolt Pattern 13/16" x 1-9/16"
Core Polyolefin
Temp Range -45°F to 180°F
Rig Type Rigid
Brake No Brake
Frame Zinc Plated Steel
Durastar 2" Polyurethane Rigid Caster 100 lb Capacity | Compact DesignLightweight Powerhouse Experience unparalleled...
Shop Product
125 lbs
TieredPricing
Durastar 3" x 1" Polyurethane on Polyolefin Swivel Caster - 125 lb Capacity, 2-3/8 x 3-5/8 Top Plate Durastar
Ships in 1-3 Business Days
3" x 1" Polyurethane on Polyolefin Swivel Caster – 125 lb
Part # 06-S-310-PPU81-01
from $18.00
Volume pricing available
PolyurethanePlate
Load rating
125 lbs
Diameter 3"
Capacity 125 lbs
Wheel Polyurethane
Mount Plate
Plate Size 2-3/8" x 3-5/8"
More Details Less Details
Width 1"
Height 3-5/8"
Bolt Pattern 1-3/4" x 2-7/8"
Core Polyolefin
Temp Range -45°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar 3" Swivel Caster: Robust Performance for Your Equipment 125 lb Capacity | Polyurethane...
Shop Product
100 lbs
TieredPricing
Durastar 3" x 7/8" Polyurethane on polyolefin Swivel Caster - 100 lb Capacity, 1-1/4" x 2-1/16" Top Plate Durastar
Ships in 1-3 Business Days
3" x 7/8" Polyurethane Swivel Caster – 100 lb
Part # 01-S-378-PPU80-00
from $35.00
Volume pricing available
PolyurethanePlate
Load rating
100 lbs
Diameter 3"
Capacity 100 lbs
Wheel Polyurethane
Mount Plate
Plate Size 1-1/4" x 2-1/16"
More Details Less Details
Width 7/8"
Height 3-5/8"
Bolt Pattern 13/16" x 1-9/16"
Core Polyolefin
Temp Range -40°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar 3" Polyurethane Swivel Caster 100 lb Capacity | 1-1/4" x 2-1/16" Top PlatePremium...
Shop Product
100 lbs
TieredPricing
Durastar 2-1/2" x 7/8" Polyurethane on Polyolefin Swivel Caster - 100 lb Capacity, 1-1/4" x 2-1/16" Top Plate Durastar
Ships in 1-3 Business Days
2-1/2" x 7/8" Polyurethane Swivel Caster – 100 lb
Part # 01-S-2578-PPU80-00
from $35.00
Volume pricing available
PolyurethanePlate
Load rating
100 lbs
Diameter 2-1/2"
Capacity 100 lbs
Wheel Polyurethane
Mount Plate
Plate Size 1-1/4" x 2-1/16"
More Details Less Details
Width 7/8"
Height 3-1/8"
Bolt Pattern 13/16" x 1-9/16"
Core Polyolefin
Temp Range -45°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar 2-1/2" x 7/8" Polyurethane on Polyolefin Swivel Caster - 100 lb Capacity, 1-1/4"...
Shop Product
100 lbs
TieredPricing
Durastar 3" x 7/8" Polyurethane on polyolefin Rigid Caster - 100 lb Capacity, 1-1/4" x 2-1/16" Top Plate Durastar
Ships in 1-3 Business Days
3" x 7/8" Polyurethane Rigid Caster – 100 lb
Part # 01-R-378-PPU80-00
$35.00
Volume pricing available
PolyurethanePlate
Load rating
100 lbs
Diameter 3"
Capacity 100 lbs
Wheel Polyurethane
Mount Plate
Plate Size 1-1/4" x 2-1/16"
More Details Less Details
Width 7/8"
Height 3-5/8"
Bolt Pattern 13/16" x 1-9/16"
Core Polyolefin
Temp Range -40°F to 180°F
Rig Type Rigid
Brake No Brake
Frame Zinc Plated Steel
Durastar 3" Polyurethane Rigid Caster 100 lb Capacity | 1-1/4" x 2-1/16" Top PlatePremium...
Shop Product

Durastar Casters | Light Duty Top Plate Casters - 01 SERIES with Polyurethane on Polyolefin - PPU Wheel

Product Features

  • Material Composition: Polyurethane on Polyolefin (PPU) Wheel for durability and smooth performance
  • Load Capacity: Designed for light-duty applications, supporting efficient mobility
  • Top Plate Size: Compatible with standard mounting configurations for easy installation
  • Design: Lightweight yet robust construction for effortless maneuverability
  • Applications: Ideal for light-duty industrial, commercial, and warehouse use

The Durastar Casters 01 SERIES is the perfect solution for light-duty mobility. Equipped with a durable Polyurethane on Polyolefin (PPU) wheel, these casters provide smooth movement across a variety of surfaces while offering superior load-bearing capacity. The PPU wheel material ensures resistance to wear and tear, making it an ideal choice for environments with light to moderate usage.

These casters are designed with a top plate that easily fits standard mounting configurations, making installation a breeze. Whether you're moving carts, light machinery, or furniture, the Durastar 01 SERIES Casters offer the smooth, reliable performance you need for daily operations. The lightweight yet sturdy design ensures easy maneuverability, reducing strain on users and boosting productivity in any setting.

Built to withstand the demands of light-duty industrial, commercial, and warehouse environments, the Durastar Casters 01 SERIES are a practical and efficient choice for businesses looking to enhance mobility solutions. With the combination of reliability, performance, and user-friendly design, you can trust Durastar Casters to improve your operational efficiency.

Elevate Your Mobility with Durastar Casters

Upgrade your operations with Durastar Casters’ 01 SERIES. Experience exceptional reliability, smooth maneuverability, and robust construction in every application. Make the smart choice for your mobility needs today.

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