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All measurements indicate the wheel diameter by the tread width.

The below capacity ranges indicate the working (dynamic) load that each caster will support. A safety factor should be included in your formula to determine your required load rating per caster.

W/(C-1)=R W is total weight needed to move. C is total number of casters required. R is ideal load rating, with safety factor built in. Divide the total load weight by one less caster than you will use to safely determine load rating.

Plate dimensions shown are overall mounting plate size.
When replacing existing casters, select the closest plate size and verify bolt-hole compatibility.
BHP = Bolt Hole Pattern, shown under each plate.

BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
(3″ Wide Casters), Industry-Standard
(3″ Wide Casters), Industry-Standard
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
View All • 21 Plate Sizes
View All • 21 Plate Sizes
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Caster Wheel Materials & Selection Guide

Caster Wheel Materials & Selection Guide
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Polyurethane Casters · 700–1,400 lb

Plate sizes: 4 x 4-1/2Bolt holes: 2-5/8 x 3-3/8 slotted to 3 x 3Diameter: 4, 5, 6, 8 inTread: 2 inCapacity: up to 1,400 lb
4 x 4-1/2 inch top-plate casters for warehouse carts on epoxy and smooth concrete. Catalog chips cover wheel diameters 4, 5, 6, 8 in, polyurethane and steel treads, and capacities 700 to 1,400 lb. Softer treads quiet finished floors; harder compounds last longer on chips, heat, and rough concrete. Match bolt-hole spacing or stem diameter to the frame before you standardize a fleet. These medium-duty options cover everyday warehouse carts on epoxy and smooth concrete without jumping to extreme forged series.

Shop by type

4 types

Wheel = wheel diameter · capacity is per caster.

1000 lbs
TieredPricing
Durastar Medium Heavy Duty 34 Series - 5" x 2" Polyurethane on Steel Swivel Caster - 1000 lb Capacity, & 4" x 4-1/2" Top Plate Durastar
Ships in 1-3 Business Days
5" x 2" Polyurethane on Steel Swivel Caster – 1000 lb
Part # 34-S-520-PU-03
from $38.00
Volume pricing available
PolyurethanePlate
Load rating
1000 lbs
Diameter 5"
Capacity 1000 lbs
Wheel Polyurethane
Mount Plate
Plate Size 4" x 4-1/2"
More Details Less Details
Width 2"
Height 6-1/2"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Core Steel
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Medium Heavy Duty 34 Series - 5" x 2" Polyurethane on Steel Swivel...
Shop Product
1250 lbs
TieredPricing
Durastar Medium Heavy Duty 34 Series - 8" x 2" Polyurethane on Steel Swivel Caster - 1250 lb Capacity, & 4" x 4-1/2" Top Plate Durastar
Ships in 1-3 Business Days
8" x 2" Polyurethane on Steel Swivel Caster – 1250 lb · DuraStar 34 Series · Model 34-S-820-PU-03
Part # 34-S-820-PU-03
from $39.00
Volume pricing available
PolyurethanePlate
Load rating
1250 lbs
Diameter 8"
Capacity 1250 lbs
Wheel Polyurethane
Mount Plate
Plate Size 4" x 4-1/2"
More Details Less Details
Width 2"
Height 9-1/2"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Core Steel
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Medium Heavy Duty 34 Series - 8" x 2" Polyurethane on Steel Swivel...
Shop Product
1200 lbs
TieredPricing
Durastar Medium Heavy Duty 34 Series - 6" x 2" Polyurethane on Steel Swivel Caster - 1200 lb Capacity, & 4" x 4-1/2" Top Plate Durastar
Ships in 1-3 Business Days
6" x 2" Polyurethane on Steel Swivel Caster – 1200 lb · DuraStar 34 Series
Part # 34-S-620-PU-03
from $39.00
Volume pricing available
PolyurethanePlate
Load rating
1200 lbs
Diameter 6"
Capacity 1200 lbs
Wheel Polyurethane
Mount Plate
Plate Size 4" x 4-1/2"
More Details Less Details
Width 2"
Height 7-1/2"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Core Steel
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Medium Heavy Duty 34 Series - 6" x 2" Polyurethane on Steel Swivel...
Shop Product
700 lbs
TieredPricing
Durastar Medium Heavy Duty 34 Series - 4" x 2" Polyurethane on Steel Swivel Caster - 700 lb Capacity, & 4" x 4-1/2" Top Plate Durastar
Ships in 1-3 Business Days
4" x 2" Polyurethane on Steel Swivel Caster – 700 lb
Part # 34-S-420-PU-03
from $36.00
Volume pricing available
PolyurethanePlate
Load rating
700 lbs
Diameter 4"
Capacity 700 lbs
Wheel Polyurethane
Mount Plate
Plate Size 4" x 4-1/2"
More Details Less Details
Width 2"
Height 5-5/8"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Core Steel
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Medium Heavy Duty 34 Series - 4" x 2" Polyurethane on Steel Swivel...
Shop Product
1400 lbs
TieredPricing
Durastar Medium Heavy Duty 34 Series - 8" x 2" Polyurethane on Steel Rigid Caster - 1250 lb Capacity, & 4" x 4-1/2" Top Plate Durastar
Ships in 1-3 Business Days
8" x 2" Polyurethane on Steel Rigid Caster – 1400 lb · DuraStar 34 Series
Part # 34-R-820-PU-03
from $40.00
Volume pricing available
PolyurethanePlate
Load rating
1400 lbs
Diameter 8"
Capacity 1400 lbs
Wheel Polyurethane
Mount Plate
Plate Size 4" x 4-1/2"
More Details Less Details
Width 2"
Height 9-1/2"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Core Steel
Temp Range -20°F to 180°F
Rig Type Rigid
Brake No Brake
Frame Zinc Plated Steel
40 Series Rigid Caster – 8" x 2" – Polyurethane on Steel – Plate...
Shop Product
1200 lbs
TieredPricing
Durastar Medium Heavy Duty 34 Series - 6" x 2" Polyurethane on Steel Rigid Caster - 1200 lb Capacity, & 4" x 4-1/2" Top Plate Durastar
Ships in 1-3 Business Days
40 Series Rigid Caster – 6" x 2" – Polyurethane on Steel – Plate Mount – 1200 lb
Part # 34-R-620-PU-03
from $37.00
Volume pricing available
PolyurethanePlate
Load rating
1200 lbs
Diameter 6"
Capacity 1200 lbs
Wheel Polyurethane
Mount Plate
Plate Size 4" x 4-1/2"
More Details Less Details
Width 2"
Height 7-1/2"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Core Steel
Temp Range -20°F to 180°F
Rig Type Rigid
Brake No Brake
Frame Zinc Plated Steel
40 Series Rigid Caster – 6" x 2" – Polyurethane on Steel – Plate...
Shop Product
1000 lbs
TieredPricing
Durastar Medium Heavy Duty 34 Series - 5" x 2" Polyurethane on Steel Rigid Caster - 1000 lb Capacity, & 4" x 4-1/2" Top Plate Durastar
Ships in 1-3 Business Days
5" x 2" Polyurethane on Steel Rigid Caster – 1000 lb
Part # 34-R-520-PU-03
from $36.00
Volume pricing available
PolyurethanePlate
Load rating
1000 lbs
Diameter 5"
Capacity 1000 lbs
Wheel Polyurethane
Mount Plate
Plate Size 4" x 4-1/2"
More Details Less Details
Width 2"
Height 6-1/2"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Core Steel
Temp Range -20°F to 180°F
Rig Type Rigid
Brake No Brake
Frame Zinc Plated Steel
Durastar Medium Heavy Duty 34 Series - 5" x 2" Polyurethane on Steel Rigid...
Shop Product
700 lbs
TieredPricing
Durastar Medium Heavy Duty 34 Series - 4" x 2" Polyurethane on Steel Rigid Caster - 700 lb Capacity, & 4" x 4-1/2" Top Plate Durastar
Ships in 1-3 Business Days
4" x 2" Polyurethane on Steel Rigid Caster – 700 lb
Part # 34-R-420-PU-03
from $35.00
Volume pricing available
PolyurethanePlate
Load rating
700 lbs
Diameter 4"
Capacity 700 lbs
Wheel Polyurethane
Mount Plate
Plate Size 4" x 4-1/2"
More Details Less Details
Width 2"
Height 5-5/8"
Bolt Pattern 2-5/8" x 3-5/8" slotted to 3" x 3"
Core Steel
Temp Range -20°F to 180°F
Rig Type Rigid
Brake No Brake
Frame Zinc Plated Steel
Durastar Medium Heavy Duty 34 Series - 4" x 2" Polyurethane on Steel Rigid...
Shop Product

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