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All measurements indicate the wheel diameter by the tread width.

The below capacity ranges indicate the working (dynamic) load that each caster will support. A safety factor should be included in your formula to determine your required load rating per caster.

W/(C-1)=R W is total weight needed to move. C is total number of casters required. R is ideal load rating, with safety factor built in. Divide the total load weight by one less caster than you will use to safely determine load rating.

Plate dimensions shown are overall mounting plate size.
When replacing existing casters, select the closest plate size and verify bolt-hole compatibility.
BHP = Bolt Hole Pattern, shown under each plate.

BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
(3″ Wide Casters), Industry-Standard
(3″ Wide Casters), Industry-Standard
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
View All • 21 Plate Sizes
View All • 21 Plate Sizes
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Caster Wheel Materials & Selection Guide

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Polyurethane Casters · 2,000–2,500 lb

Plate sizes: 4-1/2 x 6-1/4Bolt holes: 2-7/16 x 4-15/16; 2-7/16 x 4-15/16 slotted to 3-3/8 x 5-1/4Diameter: 6, 8, 10, 12 inTread: 3 inCapacity: up to 2,500 lb
Casters on the 4-1/2 x 6-1/4 plate pattern suit warehouse carts on epoxy and smooth concrete. Typical builds show wheel diameters 6, 8, 10, 12 in, polyurethane and steel treads, and capacities 2,000 to 2,500 lb. Harder poly rolls easier on smooth epoxy; softer poly cushions vibration on uneven slabs. Larger plates spread bolt stress on thick frames under continuous tow abuse. These heavy-duty options cover everyday warehouse carts on epoxy and smooth concrete without jumping to extreme forged series.

Shop by type

4 types

Wheel = wheel diameter · capacity is per caster.

2500 lbs
TieredPricing
Durastar Heavy Duty 60 Series - 8" x 3" Polyurethane on Steel Swivel Caster - 2500 lb Capacity, 4-1/2" x 6-1/4" Top Plate | Choose Bearing Option Durastar
Ships in 1-3 Business Days
8" x 3" Polyurethane on Steel Swivel Caster – 2500 lb
Part # 60-S-830-PU-04
from $121.00
Volume pricing available
PolyurethanePlate
Load rating
2500 lbs
Diameter 8"
Capacity 2500 lbs
Wheel Polyurethane
Mount Plate
Plate Size 4-1/2" x 6-1/4"
More Details Less Details
Width 3"
Height 10-1/8"
Bolt Pattern 2-7/16" x 4-15/16"
Core Steel
Temp Range -40°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Heavy Duty 60 Series - 8" x 3" Polyurethane on Steel Swivel Caster...
Shop Product
2500 lbs
TieredPricing
Durastar Heavy Duty 60 Series - 8" x 3" Polyurethane on Steel Rigid Caster - 2500 lb Capacity, 4-1/2" x 6-1/4" Top Plate | Choose Bearing Option Durastar
Ships in 1-3 Business Days
8" x 3" Polyurethane on Steel Rigid Caster – 2500 lb
Part # 60-R-830-PU-04
from $79.00
Volume pricing available
PolyurethanePlate
Load rating
2500 lbs
Diameter 8"
Capacity 2500 lbs
Wheel Polyurethane
Mount Plate
Plate Size 4-1/2" x 6-1/4"
More Details Less Details
Width 3"
Height 10-1/8"
Bolt Pattern 2-7/16" x 4-15/16"
Core Steel
Temp Range -40°F to 180°F
Rig Type Rigid
Brake No Brake
Frame Zinc Plated Steel
Durastar Heavy Duty 60 Series - 8" x 3" Polyurethane on Steel Rigid Caster...
Shop Product
2500 lbs
TieredPricing
Durastar Heavy Duty 60 Series - 12" x 3" Polyurethane on Steel Swivel Caster - 2500 lb Capacity, 4-1/2" x 6-1/4" Top Plate Durastar
Ships in 1-3 Business Days
12" x 3" Polyurethane on Steel Swivel Caster – 2500 lb
Part # 60-S-1230-PU-04
from $187.00
Volume pricing available
PolyurethanePlate
Load rating
2500 lbs
Diameter 12"
Capacity 2500 lbs
Wheel Polyurethane
Mount Plate
Plate Size 4-1/2" x 6-1/4"
More Details Less Details
Width 3"
Height 13-1/2"
Bolt Pattern 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
Core Steel
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Heavy Duty 60 Series - 12" x 3" Polyurethane on Steel Swivel Caster...
Shop Product
2000 lbs
TieredPricing
Durastar Heavy Duty 60 Series - 6" x 3" Polyurethane on Steel Swivel Caster - 2000 lb Capacity, 4-1/2" x 6-1/4" Top Plate | Choose Bearing Option Durastar
Ships in 1-3 Business Days
6" x 3" Polyurethane on Steel Swivel Caster – 2000 lb · DuraStar 60 Series
Part # 60-S-630-PU-04
from $95.00
Volume pricing available
PolyurethanePlate
Load rating
2000 lbs
Diameter 6"
Capacity 2000 lbs
Wheel Polyurethane
Mount Plate
Plate Size 4-1/2" x 6-1/4"
More Details Less Details
Width 3"
Height 7-1/2"
Bolt Pattern 2-7/16" x 4-15/16"
Core Steel
Temp Range -40°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Heavy Duty 60 Series - 6" x 3" Polyurethane on Steel Swivel Caster...
Shop Product
2500 lbs
TieredPricing
Durastar Heavy Duty 60 Series - 10" x 3" Polyurethane on Steel Swivel Caster - 2500 lb Capacity, 4-1/2" x 6-1/4" Top Plate Durastar
Ships in 1-3 Business Days
10" x 3" Polyurethane on Steel Swivel Caster – 2500 lb
Part # 60-S-1030-PU-04
from $104.00
Volume pricing available
PolyurethanePlate
Load rating
2500 lbs
Diameter 10"
Capacity 2500 lbs
Wheel Polyurethane
Mount Plate
Plate Size 4-1/2" x 6-1/4"
More Details Less Details
Width 3"
Height 11-1/2"
Bolt Pattern 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
Core Steel
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Heavy Duty 60 Series - 10" x 3" Polyurethane on Steel Swivel Caster...
Shop Product
2500 lbs
TieredPricing
Durastar Heavy Duty 60 Series - 12" x 3" Polyurethane on Steel Rigid Caster - 2500 lb Capacity, 4-1/2" x 6-1/4" Top Plate Durastar
Ships in 1-3 Business Days
12" x 3" Polyurethane on Steel Rigid Caster – 2500 lb · Model 60-R-1230-PU-04
Part # 60-R-1230-PU-04
from $115.00
Volume pricing available
PolyurethanePlate
Load rating
2500 lbs
Diameter 12"
Capacity 2500 lbs
Wheel Polyurethane
Mount Plate
Plate Size 4-1/2" x 6-1/4"
More Details Less Details
Width 3"
Height 13-1/2"
Bolt Pattern 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
Core Steel
Temp Range -20°F to 180°F
Rig Type Rigid
Brake No Brake
Frame Zinc Plated Steel
Durastar Heavy Duty 60 Series - 12" x 3" Polyurethane on Steel Rigid Caster...
Shop Product
2500 lbs
TieredPricing
Durastar Heavy Duty 60 Series - 10" x 3" Polyurethane on Steel Rigid Caster - 2500 lb Capacity, 4-1/2" x 6-1/4" Top Plate Durastar
Ships in 1-3 Business Days
10" x 3" Polyurethane on Steel Rigid Caster – 2500 lb
Part # 60-R-1030-PU-04
from $100.00
Volume pricing available
PolyurethanePlate
Load rating
2500 lbs
Diameter 10"
Capacity 2500 lbs
Wheel Polyurethane
Mount Plate
Plate Size 4-1/2" x 6-1/4"
More Details Less Details
Width 3"
Height 11-1/2"
Bolt Pattern 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
Core Steel
Temp Range -20°F to 180°F
Rig Type Rigid
Brake No Brake
Frame Zinc Plated Steel
Durastar Heavy Duty 60 Series - 10" x 3" Polyurethane on Steel Rigid Caster...
Shop Product
2000 lbs
TieredPricing
Durastar Heavy Duty 60 Series - 6" x 3" Polyurethane on Steel Rigid Caster - 2000 lb Capacity, 4-1/2" x 6-1/4" Top Plate | Choose Bearing Option Durastar
Ships in 1-3 Business Days
6" x 3" Polyurethane on Steel Rigid Caster – 2000 lb
Part # 60-R-630-PU-04
from $95.00
Volume pricing available
PolyurethanePlate
Load rating
2000 lbs
Diameter 6"
Capacity 2000 lbs
Wheel Polyurethane
Mount Plate
Plate Size 4-1/2" x 6-1/4"
More Details Less Details
Width 3"
Height 7-1/2"
Bolt Pattern 2-7/16" x 4-15/16"
Core Steel
Temp Range -40°F to 180°F
Rig Type Rigid
Brake No Brake
Frame Zinc Plated Steel
Durastar Heavy Duty 60 Series - 6" x 3" Polyurethane on Steel Rigid Caster...
Shop Product

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