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All measurements indicate the wheel diameter by the tread width.

The below capacity ranges indicate the working (dynamic) load that each caster will support. A safety factor should be included in your formula to determine your required load rating per caster.

W/(C-1)=R W is total weight needed to move. C is total number of casters required. R is ideal load rating, with safety factor built in. Divide the total load weight by one less caster than you will use to safely determine load rating.

Plate dimensions shown are overall mounting plate size.
When replacing existing casters, select the closest plate size and verify bolt-hole compatibility.
BHP = Bolt Hole Pattern, shown under each plate.

BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
(3″ Wide Casters), Industry-Standard
(3″ Wide Casters), Industry-Standard
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
View All • 21 Plate Sizes
View All • 21 Plate Sizes
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Caster Wheel Materials & Selection Guide

Caster Wheel Materials & Selection Guide
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Wheel Replacement Parts

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Caster Plate Mounting Hardware
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FAULTLESS MEDICAL CASTERS

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PPU

Diameter: 2 to 10 inTread: 7/8, 1, 1-1/4, 1-1/2, 2, 2-1/2 inCapacity: up to 1,400 lb
Shop polyurethane and polyolefin replacement wheels when you need a new tread without buying a full caster. Typical builds show wheel diameters 2 to 10 in, polyurethane and polyolefin treads, and industrial frames. Confirm bearing type and axle hardware so the replacement spins freely under load. Keep diameter and tread width the same as the worn wheel to preserve overall height. These medium-duty options cover everyday warehouse carts on epoxy and smooth concrete without jumping to extreme forged series.

Shop by wheel type

9 types

Wheel = wheel diameter · capacity is per wheel.

145 lbs
TieredPricing
Durastar 5" x 1" Polyurethane on Polyolefin Wheel, 145 lbs Capacity and 5/16" Plain Bore Durastar
Ships in 1-3 Business Days
5" x 1" Polyurethane Polyolefin Wheel – 145 lb
Part # 510-PPU-81
$15.00
Volume pricing available
Polyurethane
Load rating
145 lbs
Diameter 5"
Capacity 145 lbs
Wheel Polyurethane
More Details Less Details
Width 1"
Core Polyolefin
Temp Range -20°F to 180°F
Frame Zinc Plated Steel
Durastar 5" x 1" Polyurethane on Polyolefin Wheel – 145 lbs Capacity, 5/16" Plain...
Shop Product
100 lbs
TieredPricing
Durastar 3" x 7/8" Polyurethane on Polyolefin Wheel, 100 lbs Capacity and 1/4" Plain Bore Durastar
Ships in 1-3 Business Days
3" x 7/8" Polyurethane Polyolefin Wheel – 100 lb
Part # 378-PPU-80
$14.00
Volume pricing available
Polyurethane
Load rating
100 lbs
Diameter 3"
Capacity 100 lbs
Wheel Polyurethane
More Details Less Details
Width 7/8"
Core Polyolefin
Temp Range -20°F to 180°F
Frame Zinc Plated Steel
Durastar 3" x 7/8" Polyurethane on Polyolefin Wheel – 100 lbs Capacity, 1/4" Plain...
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100 lbs
TieredPricing
Durastar 2-1/2" x 7/8" Polyurethane on Polyolefin Wheel, 100 lbs Capacity and 1/4" Plain Bore Durastar
Ships in 1-3 Business Days
2-1/2" x 7/8" Polyurethane Polyolefin Wheel – 100 lb
Part # 2578-PPU-80
$13.00
Volume pricing available
Polyurethane
Load rating
100 lbs
Diameter 2-1/2"
Capacity 100 lbs
Wheel Polyurethane
More Details Less Details
Width 7/8"
Core Polyolefin
Temp Range -20°F to 180°F
Frame Zinc Plated Steel
Durastar 2-1/2" x 7/8" Polyurethane on Polyolefin Wheel – 100 lbs Capacity, 1/4" Plain...
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800 lbs
TieredPricing
Durastar 10" x 1-1/2" Polyurethane on Polyolefin Wheel, 800 lbs Capacity and 1-3/16" Plain Bore Durastar
Ships in 1-3 Business Days
10" x 1-1/2" Polyurethane Polyolefin Wheel – 800 lb
Part # 1015-PPU-44-45-46
$40.00
Volume pricing available
Polyurethane
Load rating
800 lbs
Diameter 10"
Capacity 800 lbs
Wheel Polyurethane
More Details Less Details
Width 1-1/2"
Core Polyolefin
Temp Range -20°F to 180°F
Frame Zinc Plated Steel
Durastar 10" x 1-1/2" Polyurethane on Polyolefin Wheel – 800 lbs Capacity with 1-3/16"...
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800 lbs
TieredPricing
Durastar 8" x 2" Polyurethane on Polyolefin Wheel, 800 lbs Capacity and 1-3/16" Plain Bore Durastar
Ships in 1-3 Business Days
8" x 2" Polyurethane Polyolefin Wheel Industrial Replacement Wheel – 800 lb
Part # 820-PPU-84
from $39.00
Volume pricing available
Polyurethane
Load rating
800 lbs
Diameter 8"
Capacity 800 lbs
Wheel Polyurethane
More Details Less Details
Width 2"
Core Polyolefin
Temp Range -20°F to 180°F
Frame Zinc Plated Steel
Durastar 8" x 2" Polyurethane on Polyolefin Wheel – 800 lbs Capacity, 1-3/16" Plain...
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600 lbs
TieredPricing
Durastar 8" x 1-1/2" Polyurethane on Polyolefin Wheel, 600 lbs Capacity Durastar
Ships in 1-3 Business Days
8" x 1-1/2" Polyurethane Polyolefin Industrial Replacement Wheel – 600 lb
Part # 815-PPU-44-45-46
$36.00
Volume pricing available
Polyurethane
Load rating
600 lbs
Diameter 8"
Capacity 600 lbs
Wheel Polyurethane
More Details Less Details
Width 1-1/2"
Core Polyolefin
Temp Range -20°F to 180°F
Frame Zinc Plated Steel
Durastar 8" x 1-1/2" Polyurethane on Polyolefin Wheel – 600 lbs Load Capacity Key...
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720 lbs
TieredPricing
Durastar 6" x 2" Polyurethane on Polyolefin Wheel, 720 lbs Capacity and 1-3/16" Plain Bore Durastar
Ships in 1-3 Business Days
6" x 2" Polyurethane Polyolefin Wheel – 720 lb
Part # 620-PPU-84
from $26.00
Volume pricing available
Polyurethane
Load rating
720 lbs
Diameter 6"
Capacity 720 lbs
Wheel Polyurethane
More Details Less Details
Width 2"
Core Polyolefin
Temp Range -20°F to 180°F
Frame Zinc Plated Steel
Durastar 6" x 2" Polyurethane on Polyolefin Wheel – 720 lbs Capacity, 1-3/16" Plain...
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350 lbs
TieredPricing
Durastar 6" x 1-1/4" Polyurethane on Polyolefin Wheel, 350 lbs Capacity Durastar
Ships in 1-3 Business Days
6" x 1-1/4" Polyurethane Polyolefin Wheel – 350 lb
Part # 614-PPU-34
from $24.00
Volume pricing available
Polyurethane
Load rating
350 lbs
Diameter 6"
Capacity 350 lbs
Wheel Polyurethane
More Details Less Details
Width 1-1/4"
Core Polyolefin
Temp Range -20°F to 180°F
Frame Zinc Plated Steel
Durastar 6" x 1-1/4" Polyurethane on Polyolefin Wheel – 350 lbs Capacity Key Features...
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600 lbs
TieredPricing
Durastar 5" x 2" Polyurethane on Polyolefin Wheel, 600 lbs Capacity and 1-3/16" Plain Bore Durastar
Ships in 1-3 Business Days
5" x 2" Polyurethane Polyolefin Wheel – 600 lb
Part # 520-PPU-84
from $21.00
Volume pricing available
Polyurethane
Load rating
600 lbs
Diameter 5"
Capacity 600 lbs
Wheel Polyurethane
More Details Less Details
Width 2"
Core Polyolefin
Temp Range -20°F to 180°F
Frame Zinc Plated Steel
Durastar 5" x 2" Polyurethane on Polyolefin Wheel – 600 lbs Capacity, 1-3/16" Plain...
Shop Product
325 lbs
TieredPricing
Durastar 5" x 1-1/4" Polyurethane on Polyolefin Wheel, 325 lbs Capacity Durastar
Ships in 1-3 Business Days
5" x 1-1/4" Polyurethane Polyolefin Wheel – 325 lb · Model 514-PPU-31
Part # 514-PPU-31
from $17.00
Volume pricing available
Polyurethane
Load rating
325 lbs
Diameter 5"
Capacity 325 lbs
Wheel Polyurethane
More Details Less Details
Width 1-1/4"
Core Polyolefin
Temp Range -20°F to 180°F
Frame Zinc Plated Steel
Durastar 5" x 1-1/4" Polyurethane on Polyolefin Wheel – 325 lbs Capacity Top Product...
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500 lbs
TieredPricing
Durastar 4" x 2" Polyurethane on Polyolefin Wheel, 500 lbs Capacity and 1-3/16" Plain Bore Durastar
Ships in 1-3 Business Days
4" x 2" Polyurethane Polyolefin Wheel – 500 lb
Part # 420-PPU-84
from $20.00
Volume pricing available
Polyurethane
Load rating
500 lbs
Diameter 4"
Capacity 500 lbs
Wheel Polyurethane
More Details Less Details
Width 2"
Core Polyolefin
Temp Range -20°F to 180°F
Frame Zinc Plated Steel
Durastar 4" x 2" Polyurethane on Polyolefin Wheel – 500 lbs Capacity, 1-3/16" Plain...
Shop Product
300 lbs
TieredPricing
Durastar 4" x 1-1/4" Polyurethane on Polyolefin Wheel, 300 lbs Capacity Durastar
Ships in 1-3 Business Days
4" x 1-1/4" Polyurethane Polyolefin Wheel – 300 lb · Model 414-PPU-31-34
Part # 414-PPU-31-34
from $16.00
Volume pricing available
Polyurethane
Load rating
300 lbs
Diameter 4"
Capacity 300 lbs
Wheel Polyurethane
More Details Less Details
Width 1-1/4"
Core Polyolefin
Temp Range -20°F to 180°F
Frame Zinc Plated Steel
Durastar 4" x 1-1/4" Polyurethane on Polyolefin Wheel – 300 lbs Capacity Top Product...
Shop Product
275 lbs
TieredPricing
Durastar 3-1/2" x 1-1/4" Polyurethane on Polyolefin Wheel, 275 lbs Capacity and 3/8" Precision Full Thread Guard Durastar
Ships in 1-3 Business Days
3-1/2" x 1-1/4" Polyurethane Polyolefin Wheel – 275 lb
Part # 3514-PPU-34
from $15.00
Volume pricing available
Polyurethane
Load rating
275 lbs
Diameter 3-1/2"
Capacity 275 lbs
Wheel Polyurethane
More Details Less Details
Width 1-1/4"
Core Polyolefin
Temp Range -20°F to 180°F
Frame Zinc Plated Steel
Durastar 3-1/2" x 1-1/4" Polyurethane on Polyolefin Wheel – 275 lbs Capacity with 3/8"...
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250 lbs
TieredPricing
Durastar 3" x 1-1/4" Polyurethane on Polyolefin Wheel, 250 lbs Capacity and 3/8" Precision Full Thread Guard Durastar
Ships in 1-3 Business Days
3" x 1-1/4" Polyurethane Polyolefin Wheel – 250 lb · Model 314-PPU-34
Part # 314-PPU-34
from $15.00
Volume pricing available
Polyurethane
Load rating
250 lbs
Diameter 3"
Capacity 250 lbs
Wheel Polyurethane
More Details Less Details
Width 1-1/4"
Core Polyolefin
Temp Range -20°F to 180°F
Frame Zinc Plated Steel
Durastar 3" x 1-1/4" Polyurethane on Polyolefin Wheel – 250 lbs Capacity with 3/8"...
Shop Product
100 lbs
TieredPricing
Durastar 2" x 7/8" Polyurethane on Polyolefin Wheel, 100 lbs Capacity and 1/4" Plain Bore Durastar
Ships in 1-3 Business Days
2" x 7/8" Polyurethane Polyolefin Wheel – 100 lb
Part # 278-PPU-80
$13.00
Volume pricing available
Polyurethane
Load rating
100 lbs
Diameter 2"
Capacity 100 lbs
Wheel Polyurethane
More Details Less Details
Width 7/8"
Core Polyolefin
Temp Range -20°F to 180°F
Frame Zinc Plated Steel
Durastar 2" x 7/8" Polyurethane on Polyolefin Wheel – 100 lbs Capacity, 1/4" Plain...
Shop Product
1400 lbs
TieredPricing
Durastar 10" x 2-1/2" Polyurethane on Polyolefin Wheel, 1400 lbs Capacity and 1-15/16" Plain Bore Durastar
Ships in 1-3 Business Days
10" x 2-1/2" Polyurethane Polyolefin Wheel – 1400 lb
Part # 1025-PPU-86
$44.00
Volume pricing available
Polyurethane
Load rating
1400 lbs
Diameter 10"
Capacity 1400 lbs
Wheel Polyurethane
More Details Less Details
Width 2-1/2"
Core Polyolefin
Temp Range -20°F to 180°F
Frame Zinc Plated Steel
Durastar 10" x 2-1/2" Polyurethane on Polyolefin Wheel – 1,400 lbs Capacity, 1-15/16" Plain...
Shop Product

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