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All measurements indicate the wheel diameter by the tread width.

The below capacity ranges indicate the working (dynamic) load that each caster will support. A safety factor should be included in your formula to determine your required load rating per caster.

W/(C-1)=R W is total weight needed to move. C is total number of casters required. R is ideal load rating, with safety factor built in. Divide the total load weight by one less caster than you will use to safely determine load rating.

Plate dimensions shown are overall mounting plate size.
When replacing existing casters, select the closest plate size and verify bolt-hole compatibility.
BHP = Bolt Hole Pattern, shown under each plate.

BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
(3″ Wide Casters), Industry-Standard
(3″ Wide Casters), Industry-Standard
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
View All • 21 Plate Sizes
View All • 21 Plate Sizes
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Thermoplastic Rubber Casters · 90–100 lb

Diameter: 2 to 3 inTread: 7/8 and 1 inPlate: 1-1/4 x 2-1/16 in (most)Capacity: 90 to 100 lb per caster
This page lists Durastar thermoplastic rubber casters. Rubber on polyolefin cores is the most common tread on these Durastar thermoplastic rubber casters, rated 90 to 100 lb per caster in 2, 2-1/2 and 3 in. Brands: Durastar.

Shop by type

3 types

Wheel = wheel diameter · capacity is per caster.

100 lbs
TieredPricing
Durastar 3" x 1" Thermoplastic Rubber Swivel Caster - 100 lb Capacity, 2-3/8 x 3-5/8 Top Plate Durastar
Ships in 1-3 Business Days
3" x 1" Thermoplastic Rubber Swivel Caster – 100 lb
Part # 06-S-310-TPR81-01
from $18.00
Volume pricing available
Gray RubberPlate
Load rating
100 lbs
Size3" x 1"
Capacity100 lbs
WheelGray Rubber
MountPlate 2-3/8" x 3-5/8"
TypeSwivel
More Details Less Details
Width 1"
Height 3-5/8"
Bolt Pattern 1-3/4" x 2-7/8"
Core Polyolefin
Temp Range -45°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar 3" Thermoplastic Rubber Swivel Caster 100 lb Capacity | 2-3/8" x 3-5/8" Top...
Shop Product
100 lbs
TieredPricing
Durastar 3" x 1" Thermoplastic Rubber Rigid Caster - 100 lb Capacity, 2-3/8 x 3-5/8 Top Plate Durastar
Ships in 1-3 Business Days
3" x 1" Thermoplastic Rubber Rigid Caster – 100 lb
Part # 06-R-310-TPR81-01
$18.00
Volume pricing available
Gray RubberPlate
Load rating
100 lbs
Size3" x 1"
Capacity100 lbs
WheelGray Rubber
MountPlate 2-3/8" x 3-5/8"
TypeRigid
More Details Less Details
Width 1"
Height 3-5/8"
Bolt Pattern 1-3/4" x 2-7/8"
Core Polyolefin
Temp Range -45°F to 180°F
Rig Type Rigid
Brake No Brake
Frame Zinc Plated Steel
Durastar 3" Thermoplastic Rubber Rigid Caster 100 lb Capacity | 2-3/8" x 3-5/8" Top...
Shop Product
90 lbs
TieredPricing
Durastar 3" x 7/8" Thermoplastic Rubber Swivel Caster - 90 lb Capacity, 1-1/4" x 2-1/16" Top Plate Durastar
Ships in 1-3 Business Days
3" x 7/8" TPR Swivel Caster – 90 lb
Part # 01-S-378-TPR80-00
from $35.00
Volume pricing available
Gray RubberPlate
Load rating
90 lbs
Size3" x 7/8"
Capacity90 lbs
WheelGray Rubber
MountPlate 1-1/4" x 2-1/16"
TypeSwivel
More Details Less Details
Width 7/8"
Height 3-5/8"
Bolt Pattern 13/16" x 1-9/16"
Core Polyolefin
Temp Range -45°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar 3" x 7/8" Thermoplastic Rubber Swivel Caster - 90 lb Capacity, 1-1/4" x...
Shop Product
90 lbs
TieredPricing
Durastar 2" x 7/8" Thermoplastic Rubber Swivel Caster – 90 lb Capacity, 1-1/4" x 2-1/16" Top Plate for Light-Duty Applications Durastar
Ships in 1-3 Business Days
2" x 7/8" Thermoplastic Rubber Swivel Caster – 90 lb
Part # 01-S-278-TPR80-00
from $35.00
Volume pricing available
Gray RubberPlate
Load rating
90 lbs
Size2" x 7/8"
Capacity90 lbs
WheelGray Rubber
MountPlate 1-1/4" x 2-1/16"
TypeSwivel
More Details Less Details
Width 7/8"
Height 2-5/8"
Bolt Pattern 13/16" x 1-9/16"
Core Polyolefin
Temp Range -45°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar 2" x 7/8" Thermoplastic Rubber Swivel Caster – 90 lb Capacity, 1-1/4" x...
Shop Product
90 lbs
TieredPricing
Durastar 2.5" x 7/8" thermo plastic rubber Swivel Caster - 90 lb Capacity, 1-1/4" x 2-1/16" Top Plate Durastar
Ships in 1-3 Business Days
2.5" x 7/8" Thermo Plastic Rubber Swivel Caster – 90 lb
Part # 01-S-2578-TPR80-00
from $35.00
Volume pricing available
Gray RubberPlate
Load rating
90 lbs
Size2-1/2" x 7/8"
Capacity90 lbs
WheelGray Rubber
MountPlate 1-1/4" x 2-1/16"
TypeSwivel
More Details Less Details
Width 7/8"
Height 3-1/8"
Bolt Pattern 13/16" x 1-9/16"
Core Polyolefin
Temp Range -45°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar 2.5" TPR Swivel Caster 90 lb Capacity | 1-1/4" x 2-1/16" Top Plate...
Shop Product
90 lbs
TieredPricing
Durastar 3" x 7/8" Thermoplastic Rubber Rigid Caster - 90 lb Capacity, 1-1/4" x 2-1/16" Top Plate Durastar
Ships in 1-3 Business Days
3" x 7/8" TPR Rigid Caster 1-1/4" x 2-1/16" Top Plate – 90 lb
Part # 01-R-378-TPR80-00
$35.00
Volume pricing available
Gray RubberPlate
Load rating
90 lbs
Size3" x 7/8"
Capacity90 lbs
WheelGray Rubber
MountPlate 1-1/4" x 2-1/16"
TypeRigid
More Details Less Details
Width 7/8"
Height 3-5/8"
Bolt Pattern 13/16" x 1-9/16"
Core Polyolefin
Temp Range -45°F to 180°F
Rig Type Rigid
Brake No Brake
Frame Zinc Plated Steel
Durastar 3" x 7/8" Thermoplastic Rubber Rigid Caster - 90 lb Capacity, 1-1/4" x...
Shop Product
90 lbs
TieredPricing
Durastar 2" x 7/8" Thermoplastic Rubber Rigid Caster – 90 lb Capacity, 1-1/4" x 2-1/16" Top Plate for Light-Duty Applications Durastar
Ships in 1-3 Business Days
2" x 7/8" Thermoplastic Rubber Rigid Caster – 90 lb
Part # 01-R-278-TPR80-00
$35.00
Volume pricing available
Gray RubberPlate
Load rating
90 lbs
Size2" x 7/8"
Capacity90 lbs
WheelGray Rubber
MountPlate 1-1/4" x 2-1/16"
TypeRigid
More Details Less Details
Width 7/8"
Height 2-5/8"
Bolt Pattern 13/16" x 1-9/16"
Core Polyolefin
Temp Range -45°F to 180°F
Rig Type Rigid
Brake No Brake
Frame Zinc Plated Steel
Durastar 2" x 7/8" Thermoplastic Rubber Rigid Caster – 90 lb Capacity, 1-1/4" x...
Shop Product
90 lbs
TieredPricing
Durastar 2.5" x 7/8" thermo plastic rubber Rigid Caster - 90 lb Capacity, 1-1/4" x 2-1/16" Top Plate Durastar
Ships in 1-3 Business Days
2.5" x 7/8" TPR Rigid Caster – 90 lb
Part # 01-R-2578-TPR80-00
$35.00
Volume pricing available
Gray RubberPlate
Load rating
90 lbs
Size2-1/2" x 7/8"
Capacity90 lbs
WheelGray Rubber
MountPlate 1-1/4" x 2-1/16"
TypeRigid
More Details Less Details
Width 7/8"
Height 3-1/8"
Bolt Pattern 13/16" x 1-9/16"
Core Polyolefin
Temp Range -45°F to 180°F
Rig Type Rigid
Brake No Brake
Frame Zinc Plated Steel
Durastar 2.5" TPR Rigid Caster 90 lb Capacity | 1-1/4" x 2-1/16" Top Plate...
Shop Product

Durastar thermoplastic rubber casters by tread

Tread Core Wheel sizes Rated per caster Listed temperature Where it fits
Rubber Polyolefin 2, 2-1/2 and 3 in 90 to 100 lb -45°F to 180°F cushioned and quiet on finished floors

Ratings are for single casters of Durastar thermoplastic rubber casters, from product fields [S1].

Wheel sizes

Wheel Treads Rated
2 x 7/8 in rubber 90 lb
2-1/2 x 7/8 in rubber 90 lb
3 x 7/8 in rubber 90 lb
3 x 1 in rubber 100 lb

Choosing Durastar thermoplastic rubber casters

  1. Load: plan on three casters carrying a four-caster cart [S2]; Durastar thermoplastic rubber casters rated 100 lb each then carry about 300 lb.
  2. Mount: most Durastar thermoplastic rubber casters use a 1-1/4 x 2-1/16 in top plate; 2-3/8 x 3-5/8 in plates are listed too; measure bolt hole centers on the old plate and compare.
  3. Floor: on Durastar thermoplastic rubber casters, rubber protects finished floors and runs quietly; check the rating if the cart also crosses rough concrete.
  4. Rig: swivel and rigid Durastar thermoplastic rubber casters are listed.

Durastar thermoplastic rubber casters questions

How much weight can Durastar thermoplastic rubber casters carry?

Single Durastar thermoplastic rubber casters are rated 90 to 100 lb; most fall between 90 and 100 lb.

What top plate do Durastar thermoplastic rubber casters use?

Most Durastar thermoplastic rubber casters use 1-1/4 x 2-1/16 in. Other plates on Durastar thermoplastic rubber casters: 2-3/8 x 3-5/8 in.

What wheel material is most common on Durastar thermoplastic rubber casters?

Rubber leads on Durastar thermoplastic rubber casters, rated 90 to 100 lb per caster.

Jordan Wilson, CasterHQ · reviewed October 20, 2026 · 844-439-4335 · info@casterhq.com

Sources

  • [S1] CasterHQ product fields (rated load, diameter, width, wheel and core material, temperature range, mount) and product descriptions for the items on this page, pulled October 20, 2026.
  • [S2] Preferred Equipment casters and wheels quick guide PDF (prefeq.com): load sizing on one less caster, wheel types and floor notes.

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