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All measurements indicate the wheel diameter by the tread width.

The below capacity ranges indicate the working (dynamic) load that each caster will support. A safety factor should be included in your formula to determine your required load rating per caster.

W/(C-1)=R W is total weight needed to move. C is total number of casters required. R is ideal load rating, with safety factor built in. Divide the total load weight by one less caster than you will use to safely determine load rating.

Plate dimensions shown are overall mounting plate size.
When replacing existing casters, select the closest plate size and verify bolt-hole compatibility.
BHP = Bolt Hole Pattern, shown under each plate.

BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
(3″ Wide Casters), Industry-Standard
(3″ Wide Casters), Industry-Standard
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
View All • 21 Plate Sizes
View All • 21 Plate Sizes
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Caster Wheel Materials & Selection Guide

Caster Wheel Materials & Selection Guide
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FAULTLESS MEDICAL CASTERS

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Polyurethane Casters

Diameter: 4, 5, 6, 8 inTread: 2 inCapacity: up to 2,000 lb
Polyurethane casters here serve warehouse carts on epoxy and smooth concrete. Typical builds show wheel diameters 4, 5, 6, 8 in, polyurethane treads, and plate-mount frames. Softer treads quiet finished floors; harder compounds last longer on chips, heat, and rough concrete. Match bolt-hole spacing or stem diameter to the frame before you standardize a fleet. These heavy-duty options cover everyday warehouse carts on epoxy and smooth concrete without jumping to extreme forged series.

Shop by type

4 types

Wheel = wheel diameter · capacity is per caster.

1200 lbs
TieredPricing
Hamilton Ergo-X2 Swivel Caster S-ERGO-8DB - 8"x2" Duralast Polyurethane Wheel - 1/2" Precision Bearings CasterHQ
Made to Order · 4-6 Wk
Hamilton S-ERGO-8DB 8"x2" Duralast Poly Swivel Ergo-X2 Caster – 1200 lb
Part # S-ERGO-8DB
from $755.00
Volume pricing available
Cast IronPlate
Load rating
1200 lbs
Diameter 8"
Capacity 1200 lbs
Wheel Cast Iron
Mount Plate
More Details Less Details
Width 2"
Height 9-1/2"
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
S-ERGO-8DB Hamilton Ergo-X2 Swivel Caster 8" x 2" Duralast Polyurethane (95A) on Cast Iron...
Shop Product
1200 lbs
TieredPricing
Hamilton Ergo-X2 Swivel Caster S-ERGO-6DB – 6" x 2" Duralast Polyurethane Wheel on Cast Iron – 1/2" Precision Ball Bearings – Premium Industrial Mobility Solution CasterHQ
Made to Order · 4-6 Wk
Hamilton S-ERGO-6DB 6" x 2" Duralast Poly Swivel Ergo-X2 Caster – 1200 lb
Part # S-ERGO-6DB
from $703.00
Volume pricing available
Cast IronPlate
Load rating
1200 lbs
Diameter 6"
Capacity 1200 lbs
Wheel Cast Iron
Mount Plate
More Details Less Details
Width 2"
Height 7-1/2"
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
S-ERGO-6DB Hamilton Ergo-X2 Swivel Caster 6" x 2" Duralast Polyurethane (95A) on Cast Iron...
Shop Product
1200 lbs
TieredPricing
Hamilton Ergo-X2 Swivel Caster S-ERGO-5DB: 5" Duralast Polyurethane Wheel - Heavy-Duty & Long-Lasting for Industrial Use CasterHQ
Made to Order · 4-6 Wk
Hamilton S-ERGO-5DB 5" x 2" Duralast Swivel Ergo-X2 Caster – 1200 lb
Part # S-ERGO-5DB
from $704.00
Volume pricing available
Cast IronPlate
Load rating
1200 lbs
Capacity 1200 lbs
Wheel Cast Iron
Mount Plate
More Details Less Details
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
S-ERGO-5DB Hamilton Ergo-X2 Swivel Caster 5" x 2" Duralast Polyurethane (95A) on Cast Iron...
Shop Product
750 lbs
TieredPricing
Hamilton Ergo-X2 Swivel Caster with 4" x 2" Duralast Polyurethane (95A) on Cast Iron Wheel - 750 lbs Capacity Hamilton
Made to Order · 4-6 Wk
Hamilton Ergo-X2 4" x 2" Duralast Poly Swivel Caster – 750 lb
Part # S-ERGO-4DB
from $642.00
Volume pricing available
PolyurethanePlate
Load rating
750 lbs
Diameter 4"
Capacity 750 lbs
Wheel Polyurethane
Mount Plate
More Details Less Details
Width 2"
Height 5.625"
Core Iron
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Hamilton Ergo-X2 Swivel Caster with 4" x 2" Duralast Poly on Cast Iron Wheel...
Shop Product
1500 lbs
TieredPricing
Hamilton Heavy Service Rigid Caster with 8" x 2" Duralast Polyurethane (95A) on Cast Iron Wheel with 1/2" Sealed Precision Ball Bearings Hamilton
Made to Order · 4-6 Wk
Hamilton R-HS-8DB 8" x 2" Duralast Rigid Caster – 1500 lb
Part # R-HS-8DB
from $174.00
Volume pricing available
Cast IronPlate
Load rating
1500 lbs
Diameter 8"
Capacity 1500 lbs
Wheel Cast Iron
Mount Plate
More Details Less Details
Width 2"
Temp Range -20°F to 180°F
Rig Type Rigid
Brake No Brake
Frame Zinc Plated Steel
Hamilton Heavy Service Rigid Caster with 8" x 2" Duralast Polyurethane (95A) on Cast...
Shop Product
1050 lbs
TieredPricing
Hamilton Heavy Service Rigid Caster with 5" x 2" Duralast Polyurethane (95A) on Cast Iron Wheel with 1/2" Sealed Precision Ball Bearings Hamilton
Made to Order · 4-6 Wk
Hamilton R-HS-5DB 5" x 2" Duralast Rigid Caster – 1050 lb
Part # R-HS-5DB
from $147.00
Volume pricing available
Cast IronPlate
Load rating
1050 lbs
Diameter 5"
Capacity 1050 lbs
Wheel Cast Iron
Mount Plate
More Details Less Details
Width 2"
Temp Range -20°F to 180°F
Rig Type Rigid
Brake No Brake
Frame Zinc Plated Steel
Hamilton Heavy Service Rigid Caster with 5" x 2" Duralast Polyurethane (95A) on Cast...
Shop Product
2000 lbs
TieredPricing
Hamilton Heavy Service Rigid Caster with 4" x 2" Duralast Polyurethane (95A) on Cast Iron Wheel with 1/2" Sealed Precision Ball Bearings Hamilton
Made to Order · 4-6 Wk
Hamilton R-HS-4DB 4" x 2" Duralast Rigid Caster – 2000 lb
Part # R-HS-4DB
from $134.00
Volume pricing available
Cast IronPlate
Load rating
2000 lbs
Diameter 4"
Capacity 2000 lbs
Wheel Cast Iron
Mount Plate
More Details Less Details
Width 2"
Temp Range -20°F to 180°F
Rig Type Rigid
Brake No Brake
Frame Zinc Plated Steel
Hamilton Heavy Service Rigid Caster with 4" x 2" Duralast Polyurethane (95A) on Cast...
Shop Product

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