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All measurements indicate the wheel diameter by the tread width.

The below capacity ranges indicate the working (dynamic) load that each caster will support. A safety factor should be included in your formula to determine your required load rating per caster.

W/(C-1)=R W is total weight needed to move. C is total number of casters required. R is ideal load rating, with safety factor built in. Divide the total load weight by one less caster than you will use to safely determine load rating.

Plate dimensions shown are overall mounting plate size.
When replacing existing casters, select the closest plate size and verify bolt-hole compatibility.
BHP = Bolt Hole Pattern, shown under each plate.

BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
(3″ Wide Casters), Industry-Standard
(3″ Wide Casters), Industry-Standard
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
View All • 21 Plate Sizes
View All • 21 Plate Sizes
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Caster Wheel Materials & Selection Guide

Caster Wheel Materials & Selection Guide
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Poly Wheels (All Types)
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Phenolic Wheels
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Metal Wheels (All Types)
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Flat-free (Foam-filled)
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FAULTLESS MEDICAL CASTERS

FAULTLESS MEDICAL CASTERS

Phenolic Casters

Diameter: 4, 5, 6, 8 inTread: 2 inCapacity: up to 1,400 lb
Phenolic Casters for bake carts, metalworking fixtures, and debris-heavy floors. You will see wheel diameters 4, 5, 6, 8 in, phenolic treads, and plate-mount frames across the SKUs listed below. For dual-wheel or wide treads, check fork clearance and swivel radius in tight aisles. Pair swivel and rigid casters for tracking, or use total locks where the cart must park on a grade.

Shop by type

4 types

Wheel = wheel diameter · capacity is per caster.

1200 lbs
TieredPricing
S-ERGO-8P Hamilton Ergo-X2 Swivel Caster: 8" x 2" Plastex Phenolic Wheel with 3/4" Straight Roller Bearing – Premium Ergonomic Mobility Solution CasterHQ
Made to Order · 4-6 Wk
Hamilton S-ERGO-8P 8" x 2" Plastex Phenolic Swivel Ergonomic Caster – 1200 lb
Part # S-ERGO-8P
from $727.00
Volume pricing available
PhenolicPlate
Load rating
1200 lbs
Diameter 8"
Capacity 1200 lbs
Wheel Phenolic
Mount Plate
More Details Less Details
Width 2"
Height 9-1/2"
Temp Range Up to 250°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
S-ERGO-8P Hamilton Ergo-X2 Swivel Caster 8" x 2" Plastex Phenolic Wheel | 3/4" Straight...
Shop Product
1200 lbs
TieredPricing
Hamilton Ergo-X2 Swivel Caster S-ERGO-6P - 6" x 2" Plastex Phenolic Wheel with 3/4" Straight Roller Bearing - Premium Mobility & Durability CasterHQ
Made to Order · 4-6 Wk
Hamilton S-ERGO-6P 6" x 2" Plastex Phenolic Swivel Caster – 1200 lb
Part # S-ERGO-6P
from $646.00
Volume pricing available
PhenolicPlate
Load rating
1200 lbs
Diameter 6"
Capacity 1200 lbs
Wheel Phenolic
Mount Plate
More Details Less Details
Width 2"
Height 7-1/2"
Temp Range Up to 250°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
S-ERGO-6P Hamilton Ergo-X2 Swivel Caster 6" x 2" Plastex Phenolic Wheel | 3/4" Straight...
Shop Product
1200 lbs
TieredPricing
Hamilton Ergo-X2 Swivel Caster S-ERGO-5P - 5" Plastex Phenolic Wheel with 3/4" Roller Bearing for Advanced Mobility CasterHQ
Made to Order · 4-6 Wk
Hamilton S-ERGO-5P 5" x 2" Plastex Phenolic Swivel Caster – 1200 lb
Part # S-ERGO-5P
from $641.00
Volume pricing available
PhenolicPlate
Load rating
1200 lbs
Capacity 1200 lbs
Wheel Phenolic
Mount Plate
More Details Less Details
Temp Range Up to 250°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
S-ERGO-5P Hamilton Ergo-X2 Swivel Caster 5" x 2" Plastex Phenolic Wheel | 3/4" Straight...
Shop Product
1200 lbs
TieredPricing
Hamilton Ergo-X2 Swivel Caster S-ERGO-4P | 4" x 2" Plastex Phenolic Wheel with 3/4" Roller Bearing - Industrial & Manufacturing Mobility Solution CasterHQ
Made to Order · 4-6 Wk
Hamilton S-ERGO-4P 4" x 2" Plastex Phenolic Swivel Ergonomic Caster – 1200 lb
Part # S-ERGO-4P
from $632.00
Volume pricing available
PhenolicPlate
Load rating
1200 lbs
Diameter 4"
Capacity 1200 lbs
Wheel Phenolic
Mount Plate
More Details Less Details
Width 2"
Height 5-5/8"
Temp Range Up to 250°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Hamilton Ergo-X2 Swivel Caster | S-ERGO-4P 4" x 2" Plastex Phenolic Wheel | 3/4"...
Shop Product
1400 lbs
TieredPricing
Hamilton Heavy Service Rigid Caster with 8" x 2" Plastex Phenolic Wheel with 3/4" Straight Roller Bearing Hamilton
Made to Order · 4-6 Wk
Hamilton R-HS-8P 8" x 2" Plastex Phenolic Rigid Caster – 1400 lb
Part # R-HS-8P
from $96.00
Volume pricing available
PhenolicPlate
Load rating
1400 lbs
Diameter 8"
Capacity 1400 lbs
Wheel Phenolic
Mount Plate
More Details Less Details
Width 2"
Temp Range Up to 250°F
Rig Type Rigid
Brake No Brake
Frame Zinc Plated Steel
Hamilton Heavy Service Rigid Caster with 8" x 2" Plastex Phenolic Wheel with 3/4"...
Shop Product
1000 lbs
TieredPricing
Hamilton Heavy Service Rigid Caster with 5" x 2" Plastex Phenolic Wheel with 3/4" Straight Roller Bearing Hamilton
Made to Order · 4-6 Wk
Hamilton R-HS-5P 5" x 2" Plastex Phenolic Rigid Caster – 1000 lb
Part # R-HS-5P
from $86.00
Volume pricing available
PhenolicPlate
Load rating
1000 lbs
Diameter 5"
Capacity 1000 lbs
Wheel Phenolic
Mount Plate
More Details Less Details
Width 2"
Temp Range Up to 250°F
Rig Type Rigid
Brake No Brake
Frame Zinc Plated Steel
Hamilton Heavy Service Rigid Caster with 5" x 2" Plastex Phenolic Wheel with 3/4"...
Shop Product
800 lbs
TieredPricing
Hamilton Heavy Service Rigid Caster with 4" x 2" Plastex Phenolic Wheel with 3/4" Straight Roller Bearing Hamilton
Made to Order · 4-6 Wk
Hamilton R-HS-4P 4" x 2" Plastex Phenolic Rigid Caster – 800 lb
Part # R-HS-4P
from $80.00
Volume pricing available
PhenolicPlate
Load rating
800 lbs
Diameter 4"
Capacity 800 lbs
Wheel Phenolic
Mount Plate
More Details Less Details
Width 2"
Temp Range Up to 250°F
Rig Type Rigid
Brake No Brake
Frame Zinc Plated Steel
Hamilton Heavy Service Rigid Caster with 4" x 2" Plastex Phenolic Wheel with 3/4"...
Shop Product

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