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All measurements indicate the wheel diameter by the tread width.

The below capacity ranges indicate the working (dynamic) load that each caster will support. A safety factor should be included in your formula to determine your required load rating per caster.

W/(C-1)=R W is total weight needed to move. C is total number of casters required. R is ideal load rating, with safety factor built in. Divide the total load weight by one less caster than you will use to safely determine load rating.

Plate dimensions shown are overall mounting plate size.
When replacing existing casters, select the closest plate size and verify bolt-hole compatibility.
BHP = Bolt Hole Pattern, shown under each plate.

BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
(3″ Wide Casters), Industry-Standard
(3″ Wide Casters), Industry-Standard
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
View All • 21 Plate Sizes
View All • 21 Plate Sizes
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Heavy Duty 96-104 Inch Adjustable Aluminum Beam for Interior Vans - B-HD102 CasterHQ
Heavy Duty 96-104 Inch Adjustable Aluminum Beam for Interior Vans - B-HD102 CasterHQ
Heavy Duty 96-104 Inch Adjustable Aluminum Beam for Interior Vans - B-HD102 CasterHQ
Heavy Duty 96-104 Inch Adjustable Aluminum Beam for Interior Vans - B-HD102 CasterHQ
Heavy Duty 96-104 Inch Adjustable Aluminum Beam for Interior Vans - B-HD102 CasterHQ
Heavy Duty 96-104 Inch Adjustable Aluminum Beam for Interior Vans - B-HD102 CasterHQ

96"-104" Heavy-Duty Aluminum Interior Van Cargo Beam | CasterHQ

$132.00 USD
Save 30%+ vs big-box distributors
In Stock · Ships 1-2 Business Days
Quantity
Add 49 more for 5% off
10% off unlocked
1
Order in 2h 14m for same-day processing
Your price per unit:
Order total:

Volume pricing: 50+ saves 5% · 100+ saves 10% · 200+ saves 15% · fleet orders: request custom pricing

✉️ Email a Caster Solutions Expert (Mon–Fri 8–5 CST)
PO Net 30 ACH Tax-Exempt VISA AMEX DISCOVER
Business Purchasing
  • Purchase orders accepted for approved accounts
  • Net 30 terms for qualified businesses
  • ACH, credit card, and tax-exempt ordering
  • Bulk and contract pricing on fleet quantities
Upload a PO / Quote·Request bulk pricing·844-439-4335
Jordan W., Founder Bob C., Director of Sales
Not sure this is the right spec? Jordan (Founder) and Bob (45+ years in casters) review applications before you order.
Call now
Product Overview

Upgrade Your Van with a Heavy-Duty, Adjustable Aluminum Beam

Perfect for Cargo Van Customization

Effortless Installation & Superior Strength

Introducing the B-HD102, our heavy-duty, adjustable aluminum beam designed specifically for interior van customization. This innovative product boasts exceptional features that enhance your van's functionality and usability.

  • Lightweight (only 17 lbs) for easy installation and maneuverability within your van
  • Adjustable from 96 inches to 104 inches to perfectly fit your van's dimensions and cargo needs
  • Heavy-duty aluminum construction for reliable strength and support for your interior setup

Expert Support On Standby

Not sure if the B-HD102 is the right fit for your van? Our friendly customer support team is here to answer any questions you might have and help you find the perfect solution for your cargo van. Contact us today!

Key Features

Van Dreams Come True: Your Perfect Adjustable Van Cargo Rod Awaits!

Effortless Customization | Heavy-Duty Design

Built for the Van Life

  • Adjustable Length: 96 inches to 104 inches - Fits any cargo van layout!
  • Heavy-Duty Aluminum: Built to haul all your gear, trip after trip.
  • Lightweight Champion: Maneuvering and installation a breeze at 17 lbs.
  • Easy to Install & Customize: Tailor your van storage to your needs.

Expert Support On Standby

Got questions about van storage solutions? Our Gearheads are here weekdays 8 am - 5 pm. Get expert advice to outfit your adventure van!

Ordering & Shipping Information

Order processing

In stock. Orders placed before 12pm CT (Mon–Fri) typically ship the same or next business day from our Mansfield, TX warehouse.

Shipping method

Smaller orders ship parcel (UPS/FedEx Ground). Heavy or bulk quantities consolidate to LTL freight. The method and final cost are shown before payment, so there are no post-checkout adjustments.

Payment & procurement terms

Purchase orders — accepted from approved accounts
Net 30 terms — available on approved credit
ACH & all major cards — Visa, MC, Amex, Discover
Tax-exempt — submit your resale/exemption certificate

New to CasterHQ? Open an account or request terms and send your resale or tax-exemption certificate before ordering so it is applied at checkout.

Volume pricing & quotes

Quantity discounts apply automatically — no codes needed. For large, recurring, or custom requirements, request a bulk quote and our team will confirm pricing, lead time, and total landed freight upfront.

Returns & warranty

Stock items carry a 30-day return policy in unused, resalable condition. Made-to-order and custom items are non-returnable once production starts. All products carry the manufacturer's warranty against defects.

Typical transit times after shipment

Central & Southern U.S.: typically 1–2 business days
East & West Coasts: typically 2–3 business days
Remote areas and freight deliveries may take longer.

Need an exact freight quote or blanket PO?

For pallet freight, scheduled releases, or blanket purchase orders, contact our team and we'll confirm total landed cost before you commit. Direct line: 844-439-4335.

Additional Information

Van Life Made Easy: Customize Your Dream Interior

Effortless Customization | Built to Last

Key Features: Unleash Your Van's Potential

  • Perfect Fit: Create a personalized interior layout to match your unique needs.
  • Rock-Solid Foundation: Enjoy a sturdy and dependable base for your entire van conversion project.
  • Adjustable Length: Tailor the components to perfectly fit your van's dimensions for a seamless integration.
  • Effortless Installation: Lightweight design allows for a smooth and hassle-free setup process.
  • Long-Lasting Performance: Durable aluminum construction ensures years of reliable use on your van adventures.
B-HD102 96
B-HD102 96"-104" Heavy-Duty Aluminum Interior Van Cargo Beam | CasterHQ

$132.00

Technical Specifications

Materials & Finish
Frame Material Zinc Plated Steel
Documentation
Spec sheet (PDF) 30-day pricing honored Request STEP / CAD fileour engineers email it same day Caster selection guide Caster University Fleet & contract pricing Net 30 available
30-day returns · manufacturer warranty · spec support: 844-439-4335 (Mon–Fri 8–5 CST)

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