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All measurements indicate the wheel diameter by the tread width.

The below capacity ranges indicate the working (dynamic) load that each caster will support. A safety factor should be included in your formula to determine your required load rating per caster.

W/(C-1)=R W is total weight needed to move. C is total number of casters required. R is ideal load rating, with safety factor built in. Divide the total load weight by one less caster than you will use to safely determine load rating.

Plate dimensions shown are overall mounting plate size.
When replacing existing casters, select the closest plate size and verify bolt-hole compatibility.
BHP = Bolt Hole Pattern, shown under each plate.

BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
(3″ Wide Casters), Industry-Standard
(3″ Wide Casters), Industry-Standard
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
View All • 21 Plate Sizes
View All • 21 Plate Sizes
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Caster Wheel Materials & Selection Guide

Caster Wheel Materials & Selection Guide
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04 Series

These 04 series casters pack a high rating into a compact 3 in wheel for low carts, machine bases, and equipment that sits low. Casters in this collection range from 500 to 700 lb per caster. Wheels are 3 x 1-13/16 in in glass filled nylon, polyolefin, and polyurethane (poly or urethane). Nylon carries the most and rolls easily on smooth concrete. Soft rubber or TPR tread is the better pick when the floor has chips or grit. Match plate size, bolt pattern, and overall height before you order. Choose swivel casters when the cart must turn in place, rigid casters for straight travel, and add a brake when the cart needs to stay put. Capacities below are per caster unless a listing says set. Read the listing for the exact wheel size, overall height, and mount shown. Low profile aisle: low profile casters. Heavy duty hub: heavy duty casters.

Shop by type

1 type

Wheel = wheel diameter · capacity is per caster.

700 lbs
TieredPricing
Durastar Medium Heavy Duty 04 Series - 3" x 1-13/16" Glass-filled Nylon Swivel Caster - 700 lb Capacity, Choose Top Plate Option Durastar
Ships in 1-3 Business Days
3" x 1-13/16" Glass-Filled Nylon Swivel Caster – 700 lb
Part # 04-S-3113-MA-62B-0
from $46.00
Volume pricing available
NylonPlate
Load rating
700 lbs
Size3" x 1-13/16"
Capacity700 lbs
WheelNylon
MountPlate
TypeSwivel
More Details Less Details
Width 1-13/16"
Height 4-1/4"
Temp Range -45°F to 475°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Medium Heavy Duty 04 Series - 3" x 1-13/16" Glass-filled Nylon Swivel Caster...
Shop Product
500 lbs
TieredPricing
Replacement caster for Traulsen CK9
Ships in 1-3 Business Days
3" x 1-13/16" Polyolefin Swivel Caster – 500 lb
Part # 04-S-3113-HPO-91B-0
from $35.00
Volume pricing available
PolyolefinPlate
Load rating
500 lbs
Size3" x 1-13/16"
Capacity500 lbs
WheelPolyolefin
MountPlate
TypeSwivel
More Details Less Details
Width 1-13/16"
Height 4-1/4"
Temp Range -45°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Medium Heavy Duty 04 Series - 3" x 1-13/16" HD Polyolefin Swivel Caster...
Shop Product
550 lbs
TieredPricing
Durastar Medium Heavy Duty 04 Series - 3" x 1-13/16" Sirius HD Donut Polyurethane | Aluminum Swivel Caster - 550 lb Capacity, Choose Top Plate Option Durastar
Ships in 1-3 Business Days
3" x 1-13/16" Sirius HD Polyurethane Swivel Caster – 550 lb
Part # 04-S-3113-DUA-62M-0
from $46.00
Volume pricing available
PolyurethanePlate
Load rating
550 lbs
Size3" x 1-13/16"
Capacity550 lbs
WheelPolyurethane
MountPlate
TypeSwivel
More Details Less Details
Width 1-13/16"
Height 4-1/4"
Temp Range -40°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Medium Heavy Duty 04 Series - 3" x 1-13/16" Sirius HD Donut Polyurethane...
Shop Product
700 lbs
TieredPricing
Durastar Medium Heavy Duty 04 Series - 3" x 1-13/16" Glass-filled Nylon Rigid Caster - 700 lb Capacity, Choose Top Plate Option Durastar
Ships in 1-3 Business Days
3" x 1-13/16" Glass-Filled Nylon Rigid Caster – 700 lb
Part # 04-R-3113-MA-62B-0
$46.00
Volume pricing available
NylonPlate
Load rating
700 lbs
Size3" x 1-13/16"
Capacity700 lbs
WheelNylon
MountPlate
TypeRigid
More Details Less Details
Width 1-13/16"
Height 4-1/4"
Temp Range -45°F to 475°F
Rig Type Rigid
Brake No Brake
Frame Zinc Plated Steel
Durastar Medium Heavy Duty 04 Series - 3" x 1-13/16" Glass-filled Nylon Rigid Caster...
Shop Product
500 lbs
TieredPricing
Durastar Medium Heavy Duty 04 Series - 3" x 1-13/16" HD Polyolefin Rigid Caster - 500 lb Capacity, Choose Top Plate Option Durastar
Ships in 1-3 Business Days
3" x 1-13/16" Polyolefin Rigid Caster – 500 lb
Part # 04-R-3113-HPO-91B-0
$34.00
Volume pricing available
PolyolefinPlate
Load rating
500 lbs
Size3" x 1-13/16"
Capacity500 lbs
WheelPolyolefin
MountPlate
TypeRigid
More Details Less Details
Width 1-13/16"
Height 4-1/4"
Temp Range -45°F to 180°F
Rig Type Rigid
Brake No Brake
Frame Zinc Plated Steel
Durastar Medium Heavy Duty 04 Series - 3" x 1-13/16" HD Polyolefin Rigid Caster...
Shop Product

Durastar 04 series casters by tread

Tread Core Wheel sizes Rated per caster Listed temperature Where it fits
Nylon 3 in 700 lb -45°F to 475°F low rolling effort on smooth floors, handles wet areas
Polyolefin 3 in 500 lb -45°F to 180°F wet and chemical areas, light to medium loads
Polyurethane 3 in 550 lb -40°F to 180°F quiet, floor-friendly and long wearing

Ratings are for single casters of Durastar 04 series casters, from product fields [S1].

Choosing Durastar 04 series casters

  1. Load: divide the loaded weight by three for a four-caster cart [S2]; at 700 lb each, Durastar 04 series casters suit a loaded cart of about 2,100 lb.
  2. Floor: on Durastar 04 series casters, polyurethane is kinder to tile and finished floors; nylon and polyolefin roll easier under heavy loads on smooth concrete.
  3. Rig: swivel and rigid Durastar 04 series casters are listed.
  4. Heat: among Durastar 04 series casters, the highest listed range is -45°F to 475°F on nylon; check the temperature field on each listing before oven or hot-room use.

Durastar 04 series casters questions

How much weight can Durastar 04 series casters carry?

Single Durastar 04 series casters are rated 500 to 700 lb.

What wheel material is most common on Durastar 04 series casters?

Nylon leads on Durastar 04 series casters, rated 700 lb per caster. Among Durastar 04 series casters, polyolefin is next at 500 lb.

Jordan Wilson, CasterHQ · reviewed October 20, 2026 · 844-439-4335 · info@casterhq.com

Sources

  • [S1] CasterHQ product fields (rated load, diameter, width, wheel and core material, temperature range, mount) and product descriptions for the items on this page, pulled October 20, 2026.
  • [S2] Preferred Equipment casters and wheels quick guide PDF (prefeq.com): load sizing on one less caster, wheel types and floor notes.

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