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Light Duty Casters: Up to 450 lb

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Each Hamilton product is custom manufactured for your order (lead time is shown on each product page). Please confirm all specs before checkout, since made-to-order items aren't eligible for returns, exchanges or refunds. Need help? Call 844-439-4335 or email info@casterhq.com and we'll verify fit for you.

This collection holds Light Duty Casters with polyurethane, phenolic and ergonomic polyurethane wheels, built for light carts, racks, and stands. Casters in this collection range from 120 to 450 lb per caster. Wheels in this category range from 2-1/2 up to 5 inches in diameter with 1 to 1-3/4 in tread widths. The collection includes swivel and rigid models. Polyurethane (poly or urethane) treads are quiet, floor safe, and resist water and many chemicals. Phenolic rolls easily on smooth floors and handles dry heat, oil, and grease, but it is not made for water or washdown. It suits warehouse carts, toolboxes, and tool carts, and it is loud on rough floors. Ergonomic polyurethane wheels are made to lower push effort, which helps workers move heavy carts by hand. Common uses include food service, hospitals, schools, laboratories, and material handling carts. Choose swivel casters when the cart must turn in place and rigid casters for straight travel. Polyurethane aisle: polyurethane casters. Wheel hub: replacement wheels.

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3 types

Wheel = wheel diameter · capacity is per caster.

Light Duty Casters - Up to 450 lb: buying guide

Light duty casters in polyurethane, polyolefin and rubber, 2-1/2 to 5 in wheels, rated 120 to 450 lb per caster.

Diameter 2-1/2 to 5 inTread 1-1/8, 1-1/4 and 1-1/2 inPlate 3-1/8 x 4-1/8 in (most)120 to 450 lb per caster

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Light duty casters by tread

Tread Core Wheel sizes Rated per caster Listed temperature Where it fits
Polyurethane Aluminum and Polyolefin 3, 4 and 5 in 300 to 450 lb -40°F to 200°F quiet, floor-friendly and long wearing
Polyolefin 3-1/2, 4 and 5 in 240 to 450 lb -20°F to 200°F wet and chemical areas, light to medium loads
Rubber Polyolefin 2-1/2, 3-1/2, 4 and 5 in 120 to 275 lb -40°F to 180°F cushioned and quiet on finished floors
Phenolic 3, 4 and 5 in 450 lb Up to 250°F hard and easy rolling on smooth, dry floors
Cast iron 2-1/2, 4 and 5 in 200 to 450 lb -40°F to 320°F heat, chips and heavy loads on rough floors
Nylon 4 and 5 in 350 to 400 lb -40°F to 210°F low rolling effort on smooth floors, handles wet areas

Ratings are for single casters of light duty casters, from product fields [S1].

Wheel sizes

Wheel Treads Rated
2-1/2 x 1-1/8 in rubber 120 to 175 lb
3 x 1-1/4 in polyurethane 400 lb
3 x 1-3/4 in phenolic 450 lb
3-1/2 x 1-1/4 in rubber 140 lb
4 x 1-1/4 in polyurethane, nylon and rubber 250 to 450 lb
4 x 1-1/2 in phenolic, cast iron and polyolefin 400 to 450 lb
5 x 1-1/4 in polyurethane, nylon and rubber 275 to 450 lb
5 x 1-1/2 in polyolefin, phenolic and cast iron 450 lb

Choosing light duty casters

  1. Load: plan on three casters carrying a four-caster cart [S2]; light duty casters rated 450 lb each then carry about 1,350 lb.
  2. Mount: most light duty casters use a 3-1/8 x 4-1/8 in top plate; 2-1/2 x 3 in and 2-3/4 x 3-3/4 in plates are listed too; check the bolt spacing on your frame against the plate size.
  3. Floor: on light duty casters, polyurethane and rubber are kinder to tile and finished floors; polyolefin, phenolic, cast iron and nylon roll easier under heavy loads on smooth concrete.
  4. Rig: rigid and swivel light duty casters are listed.
  5. Heat: among light duty casters, the highest listed range is -40°F to 320°F on cast iron; check the temperature field on each listing before oven or hot-room use.

Light duty casters questions

How much weight can light duty casters carry?

Single light duty casters are rated 120 to 450 lb; most fall between 250 and 450 lb.

What top plate do light duty casters use?

Most light duty casters use 3-1/8 x 4-1/8 in. Other plates on light duty casters: 2-1/2 x 3 in and 2-3/4 x 3-3/4 in.

What wheel material is most common on light duty casters?

Polyurethane leads on light duty casters, rated 300 to 450 lb per caster. Among light duty casters, polyolefin is next at 240 to 450 lb.

Sources

  • [S1] CasterHQ product fields (rated load, diameter, width, wheel and core material, temperature range, mount) and product descriptions for the items on this page, pulled October 20, 2026.
  • [S2] Preferred Equipment casters and wheels quick guide PDF (prefeq.com): load sizing on one less caster, wheel types and floor notes.

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