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All measurements indicate the wheel diameter by the tread width.

The below capacity ranges indicate the working (dynamic) load that each caster will support. A safety factor should be included in your formula to determine your required load rating per caster.

W/(C-1)=R W is total weight needed to move. C is total number of casters required. R is ideal load rating, with safety factor built in. Divide the total load weight by one less caster than you will use to safely determine load rating.

Plate dimensions shown are overall mounting plate size.
When replacing existing casters, select the closest plate size and verify bolt-hole compatibility.
BHP = Bolt Hole Pattern, shown under each plate.

BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
(3″ Wide Casters), Industry-Standard
(3″ Wide Casters), Industry-Standard
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
View All • 21 Plate Sizes
View All • 21 Plate Sizes
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Caster Wheel Materials & Selection Guide

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S40 Series

Diameter: 4, 5, 6, 8 inTread: 2 inCapacity: up to 2,000 lb
40 Series polyurethane, phenolic, and nylon casters sized for bake carts, metalworking fixtures, and debris-heavy floors. You will see wheel diameters 4, 5, 6, 8 in, polyurethane, phenolic, and nylon treads, and plate-mount frames across the SKUs listed below. Size capacity from the heaviest corner load with shock margin, and keep overall height consistent across the set. Use kingpinless or heavy plate series when shock loads keep shearing kingpin races.

Shop by type

8 types

Wheel = wheel diameter · capacity is per caster.

2000 lbs
TieredPricing
8" × 2" Kingpinless Swivel Caster – Polyurethane on Aluminum – 2,000 lb Capacity Durastar
Ships in 1-3 Business Days
8" x 2" Polyurethane on Aluminum Swivel Kingpinless Caster – 2,000 lb
Part # S40-S-820-DUA
from $72.00
Volume pricing available
PolyurethanePlate
Load rating
2000 lbs
Capacity 2000 lbs
Wheel Polyurethane
Mount Plate
More Details Less Details
Width 2"
Height 9-1/2"
Core Aluminum
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
S40 Series Heavy Duty Kingpinless Swivel Caster – 8" × 2" Donut Polyurethane on...
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2000 lbs
TieredPricing
Durastar Heavy Duty S40 Series - 8" x 2" Heavy Duty Solid Polyurethane on Glass-filled Nylon Swivel Caster - 2000 lb Capacity, Choose between Stainless Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
8" x 2" Polyurethane on Nylon Swivel Caster – 2000 lb
Part # S40-S-820-HU
from $72.00
Volume pricing available
Solid PolyurethanePlate
Load rating
2000 lbs
Diameter 8"
Capacity 2000 lbs
Wheel Solid Polyurethane
Mount Plate
More Details Less Details
Width 2"
Height 9-1/2"
Temp Range Up to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Heavy Duty S40 Series - 8" x 2" Heavy Duty Solid Polyurethane on...
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1500 lbs
TieredPricing
Kingpinless Heavy Duty 40 Series - 5" x 2" Heavy Duty Solid Polyurethane on Glass-filled Nylon Swivel Caster - 1500 lb Capacity, Choose between Stainless Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
5" x 2" Polyurethane on Nylon Swivel Kingpinless Caster – 1500 lb · Model S40-S-520-HU
Part # S40-S-520-HU
from $80.00
Volume pricing available
Solid PolyurethanePlate
Load rating
1500 lbs
Diameter 5"
Capacity 1500 lbs
Wheel Solid Polyurethane
Mount Plate
More Details Less Details
Width 2"
Height 6-1/2"
Temp Range Up to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Kingpinless Heavy Duty S40 Series - 5" x 2" Heavy Duty Solid Polyurethane on...
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800 lbs
TieredPricing
Durastar Heavy Duty S40 Series - 4" x 2" Phenolic Swivel Caster - 800 lb Capacity, Choose between Stainless Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
4" x 2" Phenolic Swivel Stainless Caster – 800 lb · DuraStar S40 Series
Part # S40-S-420-PH
from $66.00
Volume pricing available
PhenolicPlate
Load rating
800 lbs
Diameter 4"
Capacity 800 lbs
Wheel Phenolic
Mount Plate
More Details Less Details
Width 2"
Height 5-5/8"
Temp Range Up to 250°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Heavy Duty S40 Series - 4" x 2" Phenolic Swivel Caster - 800...
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1400 lbs
TieredPricing
Durastar Heavy Duty S40 Series - 8" x 2" Solid Polyurethane Swivel Caster - 1400 lb Capacity, Choose between Stainless Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
8" x 2" Solid Polyurethane Swivel Stainless Caster – 1400 lb
Part # S40-S-820-SPU
from $72.00
Volume pricing available
Solid PolyurethanePlate
Load rating
1400 lbs
Diameter 8"
Capacity 1400 lbs
Wheel Solid Polyurethane
Mount Plate
More Details Less Details
Width 2"
Height 9-1/2"
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Heavy Duty S40 Series - 8" x 2" Solid Polyurethane Swivel Caster -...
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1000 lbs
TieredPricing
Durastar Heavy Duty S40 Series - 8" x 2" DURATOUGH Polyurethane on Polyolefin Swivel Caster - 1000 lb Capacity, Choose between Stainless Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
8" x 2" DURATOUGH Polyurethane Swivel Caster – 1000 lb · DuraStar S40 Series
Part # S40-S-820-PTU
from $72.00
Volume pricing available
PolyurethanePlate
Load rating
1000 lbs
Diameter 8"
Capacity 1000 lbs
Wheel Polyurethane
Mount Plate
More Details Less Details
Width 2"
Height 9-1/2"
Core Polyolefin
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Heavy Duty S40 Series - 8" x 2" DURATOUGH Polyurethane on Polyolefin Swivel...
Shop Product
675 lbs
TieredPricing
Durastar Heavy Duty S40 Series - 8" x 2" Duratek High Tech Rubber Swivel Caster - 675 lb Capacity, Choose between Stainless Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
8" x 2" Duratek Rubber Swivel Stainless Caster – 675 lb · DuraStar S40 Series
Part # S40-S-820-PPR
from $72.00
Volume pricing available
RubberPlate
Load rating
675 lbs
Diameter 8"
Capacity 675 lbs
Wheel Rubber
Mount Plate
More Details Less Details
Width 2"
Height 9-1/2"
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Heavy Duty S40 Series - 8" x 2" Duratek High Tech Rubber Swivel...
Shop Product
1400 lbs
TieredPricing
Durastar Heavy Duty S40 Series - 8" x 2" Phenolic Swivel Caster - 1400 lb Capacity, Choose between Stainless Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
8" x 2" Phenolic Swivel Caster – 1400 lb · DuraStar S40 Series
Part # S40-S-820-PH
from $72.00
Volume pricing available
PhenolicPlate
Load rating
1400 lbs
Diameter 8"
Capacity 1400 lbs
Wheel Phenolic
Mount Plate
More Details Less Details
Width 2"
Height 9-1/2"
Temp Range Up to 250°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Heavy Duty S40 Series - 8" x 2" Phenolic Swivel Caster - 1400...
Shop Product
1400 lbs
TieredPricing
Durastar Heavy Duty S40 Series - 8" x 2" Polyurethane on Glass-filled Nylon - MU (10mm Thick Tread) Swivel Caster - 1400 lb Capacity, Choose between Stainless Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
8" x 2" Polyurethane on Nylon Swivel Caster – 1400 lb · DuraStar S40 Series
Part # S40-S-820-MU
from $72.00
Volume pricing available
NylonPlate
Load rating
1400 lbs
Diameter 8"
Capacity 1400 lbs
Wheel Nylon
Mount Plate
More Details Less Details
Width 2"
Height 9-1/2"
Temp Range Up to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Heavy Duty S40 Series - 8" x 2" Polyurethane on Glass-filled Nylon -...
Shop Product
1400 lbs
TieredPricing
Durastar Heavy Duty S40 Series - 8" x 2" Glass-filled Nylon Swivel Caster - 1400 lb Capacity, Choose between Stainless Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
8" x 2" Glass-filled Nylon Swivel Stainless Caster – 1400 lb
Part # S40-S-820-MA
from $72.00
Volume pricing available
NylonPlate
Load rating
1400 lbs
Diameter 8"
Capacity 1400 lbs
Wheel Nylon
Mount Plate
More Details Less Details
Width 2"
Height 9-1/2"
Temp Range Up to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Heavy Duty S40 Series - 8" x 2" Glass-filled Nylon Swivel Caster -...
Shop Product
1200 lbs
TieredPricing
Durastar Heavy Duty S40 Series - 6" x 2" Solid Polyurethane Swivel Caster - 1200 lb Capacity, Choose between Stainless Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
6" x 2" Solid Polyurethane Swivel Stainless Caster – 1200 lb · DuraStar S40 Series
Part # S40-S-620-SPU
from $69.00
Volume pricing available
Solid PolyurethanePlate
Load rating
1200 lbs
Diameter 6"
Capacity 1200 lbs
Wheel Solid Polyurethane
Mount Plate
More Details Less Details
Width 2"
Height 7-1/2"
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Heavy Duty S40 Series - 6" x 2" Solid Polyurethane Swivel Caster -...
Shop Product
900 lbs
TieredPricing
Durastar Heavy Duty S40 Series - 6" x 2" DURATOUGH Polyurethane on Polyolefin Swivel Caster - 900 lb Capacity, Choose between Stainless Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
6" x 2" Polyurethane on Polyolefin Swivel Caster – 900 lb
Part # S40-S-620-PTU
from $69.00
Volume pricing available
PolyurethanePlate
Load rating
900 lbs
Diameter 6"
Capacity 900 lbs
Wheel Polyurethane
Mount Plate
More Details Less Details
Width 2"
Height 7-1/2"
Core Polyolefin
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Heavy Duty S40 Series - 6" x 2" DURATOUGH Polyurethane on Polyolefin Swivel...
Shop Product
600 lbs
TieredPricing
Durastar Heavy Duty S40 Series - 6" x 2" Duratek High Tech Rubber Swivel Caster - 600 lb Capacity, Choose between Stainless Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
6" x 2" Duratek Rubber Swivel Stainless Caster – 600 lb · DuraStar S40 Series
Part # S40-S-620-PPR
from $69.00
Volume pricing available
RubberPlate
Load rating
600 lbs
Diameter 6"
Capacity 600 lbs
Wheel Rubber
Mount Plate
More Details Less Details
Width 2"
Height 7-1/2"
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Heavy Duty S40 Series - 6" x 2" Duratek High Tech Rubber Swivel...
Shop Product
1200 lbs
TieredPricing
Durastar Heavy Duty S40 Series - 6" x 2" Phenolic Swivel Caster - 1200 lb Capacity, Choose between Stainless Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
S40 6" x 2" Phenolic Swivel Stainless Caster – 1200 lb
Part # S40-S-620-PH
from $69.00
Volume pricing available
PhenolicPlate
Load rating
1200 lbs
Diameter 6"
Capacity 1200 lbs
Wheel Phenolic
Mount Plate
More Details Less Details
Width 2"
Height 7-1/2"
Temp Range Up to 250°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Heavy Duty S40 Series - 6" x 2" Phenolic Swivel Caster - 1200...
Shop Product
1200 lbs
TieredPricing
Durastar Heavy Duty S40 Series - 6" x 2" Polyurethane on Glass-filled Nylon - MU (10mm Thick Tread) Swivel Caster - 1200 lb Capacity, Choose between Stainless Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
6" x 2" Polyurethane on Nylon Swivel Stainless Caster – 1200 lb · DuraStar S40 Series
Part # S40-S-620-MU
from $69.00
Volume pricing available
NylonPlate
Load rating
1200 lbs
Diameter 6"
Capacity 1200 lbs
Wheel Nylon
Mount Plate
More Details Less Details
Width 2"
Height 7-1/2"
Temp Range Up to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Heavy Duty S40 Series - 6" x 2" Polyurethane on Glass-filled Nylon -...
Shop Product
1200 lbs
TieredPricing
Durastar Heavy Duty S40 Series - 6" x 2" Glass-filled Nylon Swivel Caster - 1200 lb Capacity, Choose between Stainless Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
6" x 2" Glass-Filled Nylon Swivel Stainless Caster – 1200 lb · DuraStar S40 Series
Part # S40-S-620-MA
from $69.00
Volume pricing available
NylonPlate
Load rating
1200 lbs
Diameter 6"
Capacity 1200 lbs
Wheel Nylon
Mount Plate
More Details Less Details
Width 2"
Height 7-1/2"
Temp Range Up to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Heavy Duty S40 Series - 6" x 2" Glass-filled Nylon Swivel Caster -...
Shop Product
1800 lbs
TieredPricing
Durastar Heavy Duty S40 Series - 6" x 2" Heavy Duty Solid Polyurethane on Glass-filled Nylon Swivel Caster - 1800 lb Capacity, Choose between Stainless Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
6" x 2" Polyurethane on Nylon Swivel Caster – 1800 lb
Part # S40-S-620-HU
from $69.00
Volume pricing available
Solid PolyurethanePlate
Load rating
1800 lbs
Diameter 6"
Capacity 1800 lbs
Wheel Solid Polyurethane
Mount Plate
More Details Less Details
Width 2"
Height 7-1/2"
Temp Range Up to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Heavy Duty S40 Series - 6" x 2" Heavy Duty Solid Polyurethane on...
Shop Product
1500 lbs
TieredPricing
Durastar Heavy Duty S40 Series - 6" x 2" SIRIUS Heavy Duty Donut Polyurethane on Aluminum Swivel Caster - 1500 lb Capacity, Choose between Stainless Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
6" x 2" Polyurethane on Aluminum Swivel Caster – 1500 lb
Part # S40-S-620-DUA
from $69.00
Volume pricing available
PolyurethanePlate
Load rating
1500 lbs
Diameter 6"
Capacity 1500 lbs
Wheel Polyurethane
Mount Plate
More Details Less Details
Width 2"
Height 7-1/2"
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Heavy Duty S40 Series - 6" x 2" SIRIUS Heavy Duty Donut Polyurethane...
Shop Product
1000 lbs
TieredPricing
Durastar Heavy Duty S40 Series - 5" x 2" Solid Polyurethane Swivel Caster - 1000 lb Capacity, Choose between Stainless Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
5" x 2" Solid Polyurethane Swivel Caster – 1000 lb · DuraStar S40 Series
Part # S40-S-520-SPU
from $67.00
Volume pricing available
Solid PolyurethanePlate
Load rating
1000 lbs
Diameter 5"
Capacity 1000 lbs
Wheel Solid Polyurethane
Mount Plate
More Details Less Details
Width 2"
Height 6-1/2"
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Heavy Duty S40 Series - 5" x 2" Solid Polyurethane Swivel Caster -...
Shop Product
750 lbs
TieredPricing
Durastar Heavy Duty S40 Series - 5" x 2" DURATOUGH Polyurethane on Polyolefin Swivel Caster - 750 lb Capacity, Choose between Stainless Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
5" x 2" DURATOUGH Polyurethane Swivel Stainless Caster – 750 lb
Part # S40-S-520-PTU
from $67.00
Volume pricing available
PolyurethanePlate
Load rating
750 lbs
Diameter 5"
Capacity 750 lbs
Wheel Polyurethane
Mount Plate
More Details Less Details
Width 2"
Height 6-1/2"
Core Polyolefin
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Heavy Duty S40 Series - 5" x 2" DURATOUGH Polyurethane on Polyolefin Swivel...
Shop Product
500 lbs
TieredPricing
Durastar Heavy Duty S40 Series - 5" x 2" Duratek High Tech Rubber Swivel Caster - 500 lb Capacity, Choose between Stainless Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
5" x 2" Duratek Rubber Swivel Stainless Caster – 500 lb
Part # S40-S-520-PPR
from $67.00
Volume pricing available
RubberPlate
Load rating
500 lbs
Diameter 5"
Capacity 500 lbs
Wheel Rubber
Mount Plate
More Details Less Details
Width 2"
Height 6-1/2"
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Heavy Duty S40 Series - 5" x 2" Duratek High Tech Rubber Swivel...
Shop Product
1000 lbs
TieredPricing
Durastar Heavy Duty S40 Series - 5" x 2" Phenolic Swivel Caster - 1000 lb Capacity, Choose between Stainless Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
5" x 2" Phenolic Swivel Stainless Caster – 1000 lb · DuraStar S40 Series
Part # S40-S-520-PH
from $67.00
Volume pricing available
PhenolicPlate
Load rating
1000 lbs
Diameter 5"
Capacity 1000 lbs
Wheel Phenolic
Mount Plate
More Details Less Details
Width 2"
Height 6-1/2"
Temp Range Up to 250°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Heavy Duty S40 Series - 5" x 2" Phenolic Swivel Caster - 1000...
Shop Product
1000 lbs
TieredPricing
Durastar Heavy Duty S40 Series - 5" x 2" Polyurethane on Glass-filled Nylon - MU (10mm Thick Tread) Swivel Caster - 1000 lb Capacity, Choose between Stainless Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
5" x 2" Polyurethane Nylon Swivel Stainless Caster – 1000 lb
Part # S40-S-520-MU
from $67.00
Volume pricing available
NylonPlate
Load rating
1000 lbs
Diameter 5"
Capacity 1000 lbs
Wheel Nylon
Mount Plate
More Details Less Details
Width 2"
Height 6-1/2"
Temp Range Up to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Heavy Duty S40 Series - 5" x 2" Polyurethane on Glass-filled Nylon Swivel...
Shop Product
1000 lbs
TieredPricing
Durastar Heavy Duty S40 Series - 5" x 2" Glass-filled Nylon Swivel Caster - 1000 lb Capacity, Choose between Stainless Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
5" x 2" Glass-Filled Nylon Swivel Stainless Caster – 1000 lb · DuraStar S40 Series
Part # S40-S-520-MA
from $67.00
Volume pricing available
NylonPlate
Load rating
1000 lbs
Diameter 5"
Capacity 1000 lbs
Wheel Nylon
Mount Plate
More Details Less Details
Width 2"
Height 6-1/2"
Temp Range Up to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Durastar Heavy Duty S40 Series - 5" x 2" Glass-filled Nylon Swivel Caster -...
Shop Product

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