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ALBION

Albion 4x2 Kingpinless Top Lock Caster | 800 lb Capacity

Wheel
4" x 2"
Capacity
800 lbs
Overall Height
5.63"
Plate Size
4" x 4-1/2"
BHP
2-5/8" x 3-5/8" slotted to 3" x 3"
Swivel Radius
3-3/16"
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Product Overview

Albion-Casters 4"x2" USA-Made Kingpinless Top Lock Caster with Phenolic Wheel

High-Performance Casters | Durable and Reliable Solutions

Product Overview

Brand: Albion Casters

SKU: 110TM04201S

Size: 4"x2"

Type: Kingpinless Top Lock Caster

Material: Phenolic Wheel

Load Capacity: 800 lb

Mount Height: 5.63 inches

Fastening: 4" x 4*1/2'' Top Plate

Origin: Made in the USA

Designed for demanding industrial environments, the Albion-Casters 4"x2" Kingpinless Top Lock Caster delivers superior performance and durability. Engineered with a high-strength Phenolic Wheel, this USA-made caster can handle a load capacity of 1250 lbs, making it an ideal choice for heavy-duty applications. The 5.63" mount height and 4" x 4*1/2'' top plate ensure a secure fit, while the kingpinless design reduces the risk of failure under stress, enhancing overall safety and reliability. Albion Casters' commitment to quality and precision engineering makes this caster a top-tier solution for industrial mobility needs.

Why Choose Albion Casters?

Albion Casters is a leading manufacturer of high-quality casters, known for their innovation, durability, and performance. Each caster is meticulously crafted in the USA to meet rigorous industry standards, ensuring that you receive a product that stands up to the toughest challenges. When you choose Albion Casters, you're investing in long-lasting performance and reliability.

Expert Support On Standby

Need assistance? Our team of Caster Experts is available Monday through Friday, 8 am - 5 pm, to help you find the perfect caster for your needs.

Key Features

Top 10 Features of Albion Casters 4"x2" Kingpinless Top Lock Caster

  • 1. Heavy-Duty Load Capacity: Supports up to 800 lbs, ideal for industrial and commercial applications.
  • 2. Kingpinless Design: Reduces the risk of failure under heavy loads, ensuring durability and reliability.
  • 3. Phenolic Wheel Construction: High-strength phenolic material offers exceptional wear resistance and performance.
  • 4. USA-Made Quality: Manufactured in the USA, ensuring top-tier craftsmanship and adherence to strict industry standards.
  • 5. Versatile Mount Height: Features a 5.63-inch mount height, compatible with a wide range of equipment and applications.
  • 6. Secure Top Plate Fastening: Includes a 4" x 4-1/2" top plate for a secure and stable attachment.
  • 7. Ideal for Heavy-Duty Use: Perfect for industrial, manufacturing, and warehouse environments that demand high performance.
  • 8. Long-Lasting Performance: Engineered for longevity, reducing the need for frequent replacements and maintenance.
  • 9. Easy to Install: Designed for quick and hassle-free installation, saving time and effort in setup.
  • 10. Trusted Brand: Albion Casters is a leading name in the industry, known for delivering quality and reliability in every product.
Ordering & Shipping Information

Order processing

In stock. Orders placed before 12pm CT (Mon–Fri) typically ship the same or next business day from our Mansfield, TX warehouse.

Shipping method

Smaller orders ship parcel (UPS/FedEx Ground). Heavy or bulk quantities consolidate to LTL freight. The method and final cost are shown before payment, so there are no post-checkout adjustments.

Payment & procurement terms

Purchase orders — accepted from approved accounts
Net 30 terms — available on approved credit
ACH & all major cards — Visa, MC, Amex, Discover
Tax-exempt — submit your resale/exemption certificate

New to CasterHQ? Open an account or request terms and send your resale or tax-exemption certificate before ordering so it is applied at checkout.

Volume pricing & quotes

Quantity discounts apply automatically — no codes needed. For large, recurring, or custom requirements, request a bulk quote and our team will confirm pricing, lead time, and total landed freight upfront.

Returns & warranty

Stock items carry a 30-day return policy in unused, resalable condition. Made-to-order and custom items are non-returnable once production starts. All products carry the manufacturer's warranty against defects.

Typical transit times after shipment

Central & Southern U.S.: typically 1–2 business days
East & West Coasts: typically 2–3 business days
Remote areas and freight deliveries may take longer.

Need an exact freight quote or blanket PO?

For pallet freight, scheduled releases, or blanket purchase orders, contact our team and we'll confirm total landed cost before you commit. Direct line: 844-439-4335.

Additional Information

Extended Information for Albion Casters 4"x2" Kingpinless Top Lock Caster

Product Description

The Albion Casters 4"x2" Kingpinless Top Lock Caster with Phenolic Wheel is engineered to deliver top-tier performance in the most demanding industrial environments. With a robust load capacity of 800 lbs and a kingpinless design that enhances durability, this caster is ideal for heavy-duty applications requiring reliable mobility. The phenolic wheel is crafted from high-strength material, offering excellent wear resistance and the ability to withstand high temperatures, making it suitable for a wide range of industrial uses.

Key Features

  • High Load Capacity: Supports up to 800 lbs, making it ideal for heavy-duty tasks.
  • Durable Phenolic Wheel: The black phenolic resin wheel is designed for durability and high performance.
  • Kingpinless Design: Reduces the risk of structural failure, ensuring long-lasting reliability.
  • Heat-Treated Raceway: Features a heat-treated 3/8" ball bearing raceway with Zerk fitting for smooth operation and extended lifespan.
  • Versatile Fastening: Comes with a 4" x 4-1/2" top plate and adjustable bolt hole pattern, making installation quick and easy.

Wheel Specifications

The 4" diameter wheel features a 2" tread width and is made from phenolic resin, a material known for its high resistance to wear, chemicals, and extreme temperatures. The crowned tread profile ensures smooth rolling and reduces friction, while the Rockwell 102 E hardness rating guarantees durability in tough conditions. The wheel operates efficiently in temperatures ranging from -65°F to +250°F, with intermittent use up to +300°F, making it suitable for both cold storage and high-temperature environments.

Mounting and Installation

Installing the Albion Casters 4"x2" Kingpinless Top Lock Caster is straightforward, thanks to its 4" x 4-1/2" top plate and flexible bolt hole pattern that accommodates various mounting configurations. The recommended plate bolt size is 3/8", ensuring a secure and stable attachment. With a swivel radius of 3.19 inches and a swivel lead of 1.19 inches, this caster provides excellent maneuverability in tight spaces, making it perfect for use in industrial settings with limited space.

Compliance and Standards

The caster is finished with zinc plating that is RoHS compliant, ensuring it meets environmental and safety standards. Additionally, the product has been rigorously tested to ANSI ICWM:2012 standards, confirming its capacity and durability in industrial applications. The inclusion of a 3-year warranty underscores Albion Casters' commitment to quality and reliability.

Manufacturer and Warranty

Manufactured by Albion Casters, a leader in industrial caster solutions, the 110TM04201S model is part of the 71 Series, known for its kingpinless design and high load capacity. Each caster is made in the USA, reflecting a commitment to superior craftsmanship and precision engineering. The product comes with a 3-year warranty, providing peace of mind and assurance of long-term performance.

Frequently Asked Questions

What is the load capacity of this caster?+

This Albion 110TM04201S 4"x2" Phenolic Kingpinless Caster – 800 lb is rated to 800 lbs per caster. Size a set by dividing the total load by the number of casters, and for uneven floors assume 3 of 4 casters carry the load. Keep continuous-use loads within about 75-80% of the rating.

What wheel does this caster use?+

This caster runs a Phenolic wheel with a 2" tread width. Phenolic carries high loads on smooth, hard floors and tolerates heat, but transmits more shock than an elastomer tread.

What plate size and bolt pattern does it use?+

This caster uses a top-plate mount with a 4" x 4-1/2" plate and a 2-5/8" x 3-5/8" slotted to 3" x 3" bolt pattern. Measure your existing mounting holes before ordering; if you are replacing casters, match the bolt pattern - most standard patterns interchange across brands.

What temperature range can this caster handle?+

Rated for Up to 250°F. Operating outside the rated range can reduce wheel life and load capacity, so match it to your environment (wash-down, freezer, oven-adjacent, etc.).

What floors and applications is it best for?+

The Phenolic wheel performs best on smooth, hard industrial floors. For non-marking or clean-environment needs, ask us about matching tread options.

What is the overall mounted height?+

The overall height (floor to top of plate or stem) is 5.63". Account for it when checking equipment clearance, dock height, and ergonomic working height.

How do I order, and what are the terms?+

We accept purchase orders and offer Net 30 on approved accounts, ACH, and all major cards, plus tax-exempt ordering with a resale or exemption certificate. Volume discounts apply automatically; request a bulk quote for large or recurring orders. Stock items carry a 30-day return policy in unused condition (made-to-order items are non-returnable once production starts).

Technical FAQs & Engineering Notes

Application guidance for load margin, wheel materials, and swivel construction. Confirm ratings against your duty cycle, floor, and temperature before final spec.

How do I properly factor the 25% safety margin into a multi-caster cart configuration?

Start with total system weight (payload + structure + fixtures), divide by casters that actually share the load, and keep continuous working load per caster at or below roughly 75% of catalog capacity (~25% margin). Heavy-duty kingpinless frames are often used on uneven floors, docks, and towed trains where dynamic load transfer is common — do not assume perfect four-caster share. If impact, drop-offs, or shock loading is expected, treat the margin as a floor, not a stretch goal, and confirm capacity at the wheel diameter and tread you select on this PDP. Dynamic and side loads are separate from static catalog ratings; call out towing or AGV duty when you quote so we can sanity-check the configuration.

When must an application bypass standard polyurethane and spec high-temperature glass-filled nylon or phenolic wheels?

Stay with polyurethane when floors are relatively smooth, temperatures stay inside the PU service window, and you want floor protection plus rollability. Move to phenolic, glass-filled nylon, or other high-temp / high-hardness options when heat, certain chemicals, or very high point loads push past what standard PU can sustain. Kingpinless construction solves swivel durability under thrust; it does not raise the wheel’s temperature or chemical limit. Use the wheel material and temperature fields on this product (and sibling SKUs) to match the environment — heat duty and side-thrust duty are independent selection axes.

Why do traditional kingpin swivel raceways fail prematurely under towing or AGV side-thrust loads compared to kingpinless alternatives?

Kingpin swivels concentrate clamping and much of the axial stack through one pin. Towing hitches, AGV corrections, and side scrub introduce lateral and moment loads that work that pin and the race faces harder than hand-pushed carts. Typical early wear modes include kingpin stretch or hole elongation, race brinelling, and increasing swivel play. Kingpinless designs replace that single-pin stack with a machined or forged raceway that carries thrust through the race path, which is why they are the usual spec for powered towing and higher side-load industrial carts. Pair kingpinless swivels with a wheel and bearing package rated for the same duty — the swivel upgrade alone does not fix an undersized tread or bearing.

Albion 110TM04201S 4
Albion 110TM04201S 4"x2" Phenolic Kingpinless Caster – 800 lb | CasterHQ

$84.00

Technical Specifications

Specifications

Identification
Part Number / SKU110TM04201S
Core
Load Capacity800 lbs
Wheel Diameter4"
Wheel Width2"
Floor to top of mounting plate (or stem shoulder).Overall Height (OAH)Floor to top of mounting plate (or stem shoulder).5.63"
Distance from swivel centerline to the outer edge of the wheel when turned.Swivel RadiusDistance from swivel centerline to the outer edge of the wheel when turned.3-3/16"
Horizontal distance from the swivel centerline (kingpin) to the wheel axle.Swivel Lead (Offset)Horizontal distance from the swivel centerline (kingpin) to the wheel axle.1-3/16"
Swivel ConstructionKingpinless
Mounting
Mount StylePlate
Plate Size4" x 4-1/2"
Center-to-center spacing of the top-plate mounting holes.Bolt Hole Pattern (BHP)Center-to-center spacing of the top-plate mounting holes.2-5/8" x 3-5/8" slotted to 3" x 3"
Wheel
Wheel MaterialPhenolic
Wheel tread hardness. Shore D is hard; Shore A is softer.Durometer (Shore)Wheel tread hardness. Shore D is hard; Shore A is softer.Rockwell 102 E
Wheel ColorBlack Phenolic Resin
Bearing TypeRoller Bearing
Construction
Frame / FinishZinc Plated Steel
Temperature RangeUp to 250°F
Reference Dimensions
CASTERHQ Interactive 3DSeries geometry
Loading 3D model…

Drag to rotate. Select a label (OAH, Plate, BHP, Dia, Width) for its dimensioned drawing view; Esc or Back to 3D returns. Double-click or Reset view to recenter. Values from manufacturer specs; series geometry for the 2" tread plate caster family.

Download STEP (3D CAD) AP214 · 312 KB
Other formats

Series geometry, reference only. Verify critical dims against the spec table.

Free for design use. Redistribution or resale prohibited.

OAH5.63"
Dia4"
Width2"
Plate4" x 4-1/2"
BHP2-5/8" x 3-5/8" slotted to 3" x 3"
View 2D drawingSide, front & top plate views
Side elevation
OAH 5.63"DIA 4"DIA 4"
Front elevation
WIDTH 2"
Top plate
4" 4"PLATE 4-1/2" 3-5/8" 2-5/8"SLOTTED TO 3" x 3"
BHP 2-5/8" x 3-5/8" slotted to 3" x 3"
CASTERHQ
Reference drawing2" tread plate caster series · 4" wheel
Units: inchesThird-angle projection
Reference only. Not for fabrication. Outlines drawn to scale from series CAD geometry; dimension values come from product specifications. Confirm against the technical table before ordering.
Overall Height5.63"
Wheel4" x 2"
Top Plate4" x 4-1/2"
Bolt Pattern2-5/8" x 3-5/8" slotted to 3" x 3"
Wheel MaterialPhenolic
Illustrative series geometry for the 2" tread plate caster family. Dimensions are manufacturer specification values. Confirm against the technical table before ordering.
Will This Caster Handle Your Load?
Enter your loaded weight. We derate to 3 effective casters on a 4-caster rig, per industry practice for uneven floors.
Rated capacity: 800 lbs per caster. For dynamic loads, towing, or debris-strewn floors, apply additional safety factor · full engineering tools →
Fitment & Interchange
MountPlate
Plate Size4" x 4-1/2"
Bolt Pattern2-5/8" x 3-5/8" slotted to 3" x 3"
Slotted holes fit multiple bolt patterns, ideal for retrofits
Replacing an existing caster? Match the bolt pattern first, then wheel size · more 4" x 4-1/2" plate casters →
Documentation
Spec sheet (PDF) 30-day pricing honored Caster selection guide Caster University Fleet & contract pricing Net 30 available
30-day returns · manufacturer warranty · spec support: 844-439-4335 (Mon–Fri 8–5 CST)

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