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DURASTAR

4" x 2" Phenolic Industrial Replacement Wheel – 800 lb | 1-3/16" Bore | CasterHQ

Wheel
4" x 2"
Capacity
800 lbs
In Stock · Ships in 1-3 Business Days
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Business Purchasing
  • Purchase orders accepted for approved accounts
  • Net 30 terms for qualified businesses
  • ACH, credit card, and tax-exempt ordering
  • Bulk and contract pricing on fleet quantities
Jordan W., Founder Bob C., Director of Sales
Not sure this is the right spec? Jordan (Founder) and Bob (45+ years in casters) review applications before you order.
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Product Overview
At a glance
Load capacity800 lbs
Wheel4" × 2" Phenolic
TemperatureUp to 250°F

Durastar 4" x 2" Phenolic Wheel – 800 lbs Capacity with 1-3/16" Plain Bore


Product Features

  • Wheel Diameter: 4 inches
  • Tread Width: 2 inches for added stability
  • Load Capacity: Supports up to 800 lbs per wheel
  • Bore Size: 1-3/16" plain bore for smooth axle fitment
  • Material: High-strength phenolic compound designed to withstand heavy-duty use
  • Performance: Offers exceptional durability, impact resistance, and temperature tolerance
  • Applications: Ideal for carts, dollies, and industrial equipment in warehouses and manufacturing facilities

The Durastar 4" x 2" Phenolic Wheel is built for demanding environments where strength, reliability, and performance are crucial. Crafted from a premium phenolic resin compound, this wheel delivers outstanding resistance to impact, oil, grease, and common chemicals—making it a top-tier choice for industrial and commercial use.

Designed with a robust 800-pound load capacity and a 1-3/16" plain bore, this wheel ensures seamless integration with compatible axles while maintaining stability under heavy loads. Its dense construction helps reduce floor damage and noise during transport while performing well across both smooth and rough surfaces.

Whether you're upgrading a material handling cart or replacing worn wheels on a mobile rack, the Durastar phenolic wheel provides a trusted, long-lasting solution for operations that demand durability and efficiency.

Built for Industrial Strength

Enhance your equipment with the Durastar 4" x 2" Phenolic Wheel. Experience superior load support, reduced wear, and reliable performance for your toughest jobs.

Key Features

Top 10 Product Features

  • High Load Capacity: Supports up to 800 lbs, ideal for heavy-duty material handling applications.
  • Durable Phenolic Construction: Built from high-strength phenolic resin for long-lasting performance under pressure.
  • 4" Diameter Wheel: Ensures smooth mobility and compatibility with a wide range of industrial equipment.
  • 2" Tread Width: Enhances load stability and reduces floor stress during transport.
  • 1-3/16" Plain Bore: Provides a secure fit for standard axles, allowing for easy installation and reliable operation.
  • Chemical & Oil Resistant: Withstands contact with grease, oils, and harsh cleaning agents without degrading.
  • Floor Protection: Designed to reduce floor damage even under frequent use in warehouse and shop floors.
  • Low Rolling Resistance: Delivers efficient movement with less force, reducing operator fatigue over time.
  • Temperature Tolerance: Performs well in extreme conditions, resisting both high heat and cold storage environments.
  • Versatile Use Cases: Perfect for carts, dollies, racks, and equipment in manufacturing, distribution, and commercial settings.
Ordering & Shipping Information

Order processing

In stock. Orders placed before 12pm CT (Mon–Fri) typically ship the same or next business day from our Mansfield, TX warehouse.

Shipping method

Smaller orders ship parcel (UPS/FedEx Ground). Heavy or bulk quantities consolidate to LTL freight. The method and final cost are shown before payment, so there are no post-checkout adjustments.

Payment & procurement terms

Purchase orders — accepted from approved accounts
Net 30 terms — available on approved credit
ACH & all major cards — Visa, MC, Amex, Discover
Tax-exempt — submit your resale/exemption certificate

New to CasterHQ? Open an account or request terms and send your resale or tax-exemption certificate before ordering so it is applied at checkout.

Volume pricing & quotes

Quantity discounts apply automatically — no codes needed. For large, recurring, or custom requirements, request a bulk quote and our team will confirm pricing, lead time, and total landed freight upfront.

Returns & warranty

Stock items carry a 30-day return policy in unused, resalable condition. Made-to-order and custom items are non-returnable once production starts. All products carry the manufacturer's warranty against defects.

Typical transit times after shipment

Central & Southern U.S.: typically 1–2 business days
East & West Coasts: typically 2–3 business days
Remote areas and freight deliveries may take longer.

Need an exact freight quote or blanket PO?

For pallet freight, scheduled releases, or blanket purchase orders, contact our team and we'll confirm total landed cost before you commit. Direct line: 844-439-4335.

Additional Information

Durastar 4" x 2" Phenolic Wheel – 800 lbs Capacity, 1-3/16" Plain Bore


The Durastar 4" x 2" Phenolic Wheel is a dependable, high-capacity solution built for demanding environments such as warehouses, manufacturing plants, and distribution centers. With its 800-pound weight capacity and a 1-3/16" plain bore, this heavy-duty wheel delivers strength, performance, and efficiency in every roll.

Engineered for Heavy-Duty Use

Crafted from dense phenolic resin, this wheel offers outstanding durability and resistance to abrasion, oils, greases, and chemicals. The hard tread surface provides a smooth ride while maintaining structural integrity under high stress and frequent use. Its non-marking design ensures protection for indoor flooring, making it ideal for sensitive environments.

Reliable Performance in Harsh Conditions

The phenolic construction makes this wheel suitable for a wide range of operating temperatures, resisting heat and cold without warping or cracking. Its 2-inch wide tread enhances load distribution and improves rolling ease, reducing physical strain on operators and helping increase productivity over time.

Versatile Applications

This wheel is ideal for use in carts, dollies, racks, and industrial machinery requiring high-load mobility and floor-safe performance. Whether you're transporting heavy equipment across concrete floors or navigating narrow warehouse aisles, the Durastar wheel ensures dependable handling and long-term value.

Trusted Durastar Quality

Durastar products are known for their engineering excellence and long-lasting reliability. Backed by years of experience in caster and wheel manufacturing, this phenolic wheel is built to exceed performance expectations and offer low-maintenance operation over time. When you need performance you can trust, choose Durastar.

Upgrade Your Equipment Today

Enhance your mobility solutions with the Durastar 4" x 2" Phenolic Wheel. From improved load handling to reliable resistance in tough environments, this wheel is designed to deliver results that keep your operations moving smoothly and efficiently.

Frequently Asked Questions

What is the load capacity of this wheel?+

This 4" x 2" Phenolic Industrial Replacement Wheel – 800 lb is rated to 800 lbs per wheel. Divide the total load across the number of wheels in your rig and keep working loads within about 75-80% of the rating for continuous use.

What wheel material is this, and where does it perform best?+

This is a Phenolic wheel. Phenolic carries high loads on smooth, hard floors and tolerates heat, but transmits more shock than an elastomer tread.

What are the wheel dimensions and bore?+

4" diameter x 2" tread width. Verify your axle diameter and hub/bore length against your existing wheel before ordering.

Can this wheel be supplied in a caster rig?+

Yes. Most wheels can be paired with a swivel or rigid rig to build a complete caster. Tell us your mount and load and we will spec the rig - request it on our bulk pricing page.

What temperature range is it rated for?+

Rated for Up to 250°F. Operating outside the rated range can shorten wheel life and reduce capacity.

How do I order, and what are the terms?+

We accept purchase orders and offer Net 30 on approved accounts, ACH, and all major cards, plus tax-exempt ordering with a resale or exemption certificate. Volume discounts apply automatically; request a bulk quote for large or recurring orders. Stock items carry a 30-day return policy in unused condition (made-to-order items are non-returnable once production starts).

4
4" x 2" Phenolic Industrial Replacement Wheel – 800 lb | 1-3/16" Bore | CasterHQ

$15.00

Technical Specifications

Identification
Brand Durastar
Dimensions & Mounting
Wheel Diameter 4"
Wheel Tread Width 2"
Load & Performance
Wheel Capacity 800 lbs
Temp Range Up to 250°F
Materials & Finish
Wheel Material Phenolic
Frame Material Zinc Plated Steel
Reference Dimensions
4" DIA 2" WIDE SIDE PROFILE
Wheel4" x 2"
Wheel MaterialPhenolic
Illustrative wheel profile drawn to this item's proportions — dimensions are manufacturer specification values. Confirm against the technical table before ordering.
Will This Caster Handle Your Load?
Enter your loaded weight — we derate to 3 effective casters on a 4-caster rig, per industry practice for uneven floors.
Rated capacity: 800 lbs per caster. For dynamic loads, towing, or debris-strewn floors, apply additional safety factor · full engineering tools →

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