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DURASTAR

5" x 1-1/4" Phenolic Industrial Replacement Wheel – 400 lb | CasterHQ

Wheel
5" x 1-1/4"
Capacity
400 lbs
In Stock · Ships in 1-3 Business Days
Quantity
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Volume pricing: 50+ saves 5% · 100+ saves 10% · 200+ saves 15% · fleet orders: request custom pricing

PO Net 30 ACH Tax-Exempt VISA AMEX DISCOVER
Business Purchasing
  • Purchase orders accepted for approved accounts
  • Net 30 terms for qualified businesses
  • ACH, credit card, and tax-exempt ordering
  • Bulk and contract pricing on fleet quantities
Jordan W., Founder Bob C., Director of Sales
Not sure this is the right spec? Jordan (Founder) and Bob (45+ years in casters) review applications before you order.
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Product Overview
At a glance
Load capacity400 lbs
Wheel5" × 1-1/4" Phenolic
TemperatureUp to 250°F

Durastar 5" x 1-1/4" Phenolic Wheel – 400 lbs Capacity, 1-3/16" Plain Bore


Key Product Features

  • Wheel Size: 5" Diameter x 1-1/4" Width
  • Bore Type: 1-3/16" Plain Bore for simple axle compatibility
  • Load Capacity: Rated for up to 400 lbs for dependable performance
  • Material: High-strength phenolic construction resists impact, oils, and greases
  • Temperature Range: Operates in environments from -50°F to 250°F
  • Floor Suitability: Safe for use on concrete and non-sensitive flooring
  • Usage: Ideal for warehouse carts, platform trucks, and industrial equipment

The Durastar 5" x 1-1/4" Phenolic Wheel offers exceptional strength and reliability for demanding industrial applications. Engineered from high-quality phenolic resin, this wheel is built to withstand heavy loads, harsh environments, and continuous use—all while maintaining smooth, consistent rollability.

With a 400 lb capacity and a 1-3/16" plain bore, this wheel easily integrates into a wide range of caster assemblies or axle-driven designs. The solid core construction helps resist water, chemicals, and oils, making it a dependable solution for warehouses, manufacturing floors, and utility carts.

Durastar’s reputation for durable, performance-tested components ensures you’re choosing a product backed by industry trust. Whether you're replacing worn wheels or building a new system, this phenolic wheel provides the rugged dependability you need.

Built to Perform in Industrial Environments

Upgrade your mobility components with the Durastar 5" phenolic wheel—engineered for strength, temperature resistance, and high load capacity. Perfect for your next heavy-duty application.

Key Features

Top 10 Product Features

  • Durable Phenolic Construction: Built from high-strength phenolic resin for long-lasting industrial use and resistance to oils, greases, and chemicals.
  • 5" Diameter Wheel: Optimized for smooth rolling and maneuverability in material handling and warehouse applications.
  • 1-1/4" Wheel Width: Provides enhanced surface contact for better load distribution and floor protection.
  • 1-3/16" Plain Bore: Simplifies axle installation and integrates seamlessly with standard caster assemblies.
  • 400 lbs Load Capacity: Engineered to handle heavy-duty loads with confidence and performance reliability.
  • Wide Temperature Range: Operates effectively in temperatures from -50°F to 250°F for versatile application environments.
  • Impact Resistant: Withstands shock and repeated use in rugged environments such as warehouses and loading docks.
  • Floor Compatibility: Suitable for hard floor surfaces like concrete without causing damage or marking.
  • Low Maintenance Design: Non-marking and easy to clean, making it ideal for sanitary or industrial settings.
  • Trusted Durastar Quality: Backed by a reputation for reliability and performance in professional-grade material handling solutions.
Ordering & Shipping Information

Order processing

In stock. Orders placed before 12pm CT (Mon–Fri) typically ship the same or next business day from our Mansfield, TX warehouse.

Shipping method

Smaller orders ship parcel (UPS/FedEx Ground). Heavy or bulk quantities consolidate to LTL freight. The method and final cost are shown before payment, so there are no post-checkout adjustments.

Payment & procurement terms

Purchase orders — accepted from approved accounts
Net 30 terms — available on approved credit
ACH & all major cards — Visa, MC, Amex, Discover
Tax-exempt — submit your resale/exemption certificate

New to CasterHQ? Open an account or request terms and send your resale or tax-exemption certificate before ordering so it is applied at checkout.

Volume pricing & quotes

Quantity discounts apply automatically — no codes needed. For large, recurring, or custom requirements, request a bulk quote and our team will confirm pricing, lead time, and total landed freight upfront.

Returns & warranty

Stock items carry a 30-day return policy in unused, resalable condition. Made-to-order and custom items are non-returnable once production starts. All products carry the manufacturer's warranty against defects.

Typical transit times after shipment

Central & Southern U.S.: typically 1–2 business days
East & West Coasts: typically 2–3 business days
Remote areas and freight deliveries may take longer.

Need an exact freight quote or blanket PO?

For pallet freight, scheduled releases, or blanket purchase orders, contact our team and we'll confirm total landed cost before you commit. Direct line: 844-439-4335.

Additional Information

Product Overview

Experience the strength, durability, and performance of the Durastar 5" x 1-1/4" Phenolic Wheel—an industrial-grade solution designed to handle demanding environments with confidence. Manufactured from high-strength phenolic resin, this wheel offers an exceptional balance of load capacity, temperature resistance, and floor compatibility.

Engineered to support up to 400 lbs, the wheel’s rugged construction ensures reliable movement across concrete and other hard surfaces without marking or damage. Its 1-3/16" plain bore allows for easy integration with standard axles and caster brackets, making it a versatile replacement or upgrade in countless applications.

Reliable for Industrial Applications

The Durastar phenolic wheel is ideal for use in warehouses, manufacturing plants, distribution centers, and utility carts. Whether you're building new equipment or replacing worn-out wheels, this model offers consistent performance under pressure, even in extreme temperature ranges from -50°F to 250°F.

Its non-metallic core resists water, oils, and greases—ensuring long-term use in messy or high-impact areas. The phenolic material also provides excellent wear resistance while reducing operator effort thanks to smooth rollability under heavy loads.

Why Choose Durastar?

Durastar is recognized across industries for engineering products that combine practical design with performance-tested durability. This wheel exemplifies that legacy—balancing quality materials, precise manufacturing, and compatibility with a wide range of industrial equipment.

Backed by a track record of dependable service in tough environments, the Durastar 5" phenolic wheel is the smart choice for businesses that value equipment reliability, operator safety, and long-term value.

Upgrade Your Equipment with Confidence

Choose the Durastar 5" x 1-1/4" phenolic wheel for your next equipment build or maintenance project. Its robust design, chemical resistance, and ease of installation make it a trusted solution across industries. Invest in performance, durability, and efficiency—choose Durastar.

Frequently Asked Questions

What is the load capacity of this wheel?+

This 5" x 1-1/4" Phenolic Industrial Replacement Wheel – 400 lb is rated to 400 lbs per wheel. Divide the total load across the number of wheels in your rig and keep working loads within about 75-80% of the rating for continuous use.

What wheel material is this, and where does it perform best?+

This is a Phenolic wheel. Phenolic carries high loads on smooth, hard floors and tolerates heat, but transmits more shock than an elastomer tread.

What are the wheel dimensions and bore?+

5" diameter x 1-1/4" tread width. Verify your axle diameter and hub/bore length against your existing wheel before ordering.

Can this wheel be supplied in a caster rig?+

Yes. Most wheels can be paired with a swivel or rigid rig to build a complete caster. Tell us your mount and load and we will spec the rig - request it on our bulk pricing page.

What temperature range is it rated for?+

Rated for Up to 250°F. Operating outside the rated range can shorten wheel life and reduce capacity.

How do I order, and what are the terms?+

We accept purchase orders and offer Net 30 on approved accounts, ACH, and all major cards, plus tax-exempt ordering with a resale or exemption certificate. Volume discounts apply automatically; request a bulk quote for large or recurring orders. Stock items carry a 30-day return policy in unused condition (made-to-order items are non-returnable once production starts).

5
5" x 1-1/4" Phenolic Industrial Replacement Wheel – 400 lb | CasterHQ

$13.00

Technical Specifications

Identification
Brand Durastar
Dimensions & Mounting
Wheel Diameter 5"
Wheel Tread Width 1-1/4"
Load & Performance
Wheel Capacity 400 lbs
Temp Range Up to 250°F
Materials & Finish
Wheel Material Phenolic
Frame Material Zinc Plated Steel
Reference Dimensions
5" DIA 1-1/4" WIDE SIDE PROFILE
Wheel5" x 1-1/4"
Wheel MaterialPhenolic
Illustrative wheel profile drawn to this item's proportions — dimensions are manufacturer specification values. Confirm against the technical table before ordering.
Will This Caster Handle Your Load?
Enter your loaded weight — we derate to 3 effective casters on a 4-caster rig, per industry practice for uneven floors.
Rated capacity: 400 lbs per caster. For dynamic loads, towing, or debris-strewn floors, apply additional safety factor · full engineering tools →

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