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DURASTAR

6" x 2-1/2" Phenolic Industrial Replacement Wheel – 1600 lb | CasterHQ

Wheel
6" x 2-1/2"
Capacity
1600 lbs
In Stock · Ships in 1-3 Business Days
Quantity
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Volume pricing: 50+ saves 5% · 100+ saves 10% · 200+ saves 15% · fleet orders: request custom pricing

PO Net 30 ACH Tax-Exempt VISA AMEX DISCOVER
Business Purchasing
  • Purchase orders accepted for approved accounts
  • Net 30 terms for qualified businesses
  • ACH, credit card, and tax-exempt ordering
  • Bulk and contract pricing on fleet quantities
Jordan W., Founder Bob C., Director of Sales
Not sure this is the right spec? Jordan (Founder) and Bob (45+ years in casters) review applications before you order.
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Product Overview
At a glance
Load capacity1600 lbs
Wheel6" × 2-1/2" Phenolic
TemperatureUp to 250°F

Durastar 6" x 2-1/2" Phenolic Wheel – 1600 lbs Capacity, 1-15/16" Plain Bore


Product Features

  • Wheel Diameter: 6 inches
  • Tread Width: 2-1/2 inches for enhanced load distribution
  • Bore Size: 1-15/16" plain bore for direct axle mounting
  • Weight Capacity: Heavy-duty support up to 1600 lbs per wheel
  • Material: Industrial-grade phenolic for durability and heat resistance
  • Temperature Range: Performs in environments up to 300°F
  • Applications: Ideal for carts, dollies, and equipment in factories, warehouses, and manufacturing

The Durastar 6" x 2-1/2" Phenolic Wheel is built for demanding industrial applications, offering outstanding strength, reliability, and resistance to harsh environments. With a generous 1600 lbs load capacity and 2-1/2" tread width, this wheel provides excellent load stability across various surfaces.

Manufactured from high-impact phenolic material, it stands up to oil, grease, and extreme temperatures, making it a trusted solution for heavy-duty material handling. The 1-15/16" plain bore ensures compatibility with standard axles and custom setups alike.

Whether you're outfitting warehouse carts or industrial dollies, Durastar’s phenolic wheel delivers smooth operation, reduced floor wear, and dependable long-term performance. It's a cost-effective choice without compromising on durability or strength.

Choose Reliable Performance

Optimize your operations with the high-capacity, high-performance Durastar 6" Phenolic Wheel. Built to exceed industry demands, this wheel is your solution for consistent, efficient mobility under pressure.

Key Features

Top 10 Product Features

  • Heavy-Duty Capacity: Supports up to 1600 lbs per wheel, ideal for high-load industrial applications.
  • Wheel Size: 6" diameter with a 2-1/2" tread width for enhanced weight distribution and floor protection.
  • Plain Bore: 1-15/16" plain bore allows for direct axle mounting in custom and standard setups.
  • Durable Material: Made from impact-resistant phenolic resin, engineered to perform under pressure.
  • Temperature Resistance: Operates reliably in temperatures up to 300°F, suitable for high-heat environments.
  • Chemical Resistant: Resistant to oil, grease, and most industrial solvents for long-lasting durability.
  • Low Rolling Resistance: Rolls smoothly to reduce push effort and enhance efficiency.
  • Floor-Friendly Design: Designed to minimize floor wear, making it ideal for sensitive surfaces.
  • Versatile Use: Perfect for carts, dollies, and equipment in warehouses, factories, and production floors.
  • Trusted Performance: Backed by Durastar’s reputation for engineering excellence and long-term reliability.
Ordering & Shipping Information

Order processing

In stock. Orders placed before 12pm CT (Mon–Fri) typically ship the same or next business day from our Mansfield, TX warehouse.

Shipping method

Smaller orders ship parcel (UPS/FedEx Ground). Heavy or bulk quantities consolidate to LTL freight. The method and final cost are shown before payment, so there are no post-checkout adjustments.

Payment & procurement terms

Purchase orders — accepted from approved accounts
Net 30 terms — available on approved credit
ACH & all major cards — Visa, MC, Amex, Discover
Tax-exempt — submit your resale/exemption certificate

New to CasterHQ? Open an account or request terms and send your resale or tax-exemption certificate before ordering so it is applied at checkout.

Volume pricing & quotes

Quantity discounts apply automatically — no codes needed. For large, recurring, or custom requirements, request a bulk quote and our team will confirm pricing, lead time, and total landed freight upfront.

Returns & warranty

Stock items carry a 30-day return policy in unused, resalable condition. Made-to-order and custom items are non-returnable once production starts. All products carry the manufacturer's warranty against defects.

Typical transit times after shipment

Central & Southern U.S.: typically 1–2 business days
East & West Coasts: typically 2–3 business days
Remote areas and freight deliveries may take longer.

Need an exact freight quote or blanket PO?

For pallet freight, scheduled releases, or blanket purchase orders, contact our team and we'll confirm total landed cost before you commit. Direct line: 844-439-4335.

Additional Information

Durastar 6" x 2-1/2" Phenolic Wheel – 1600 lbs Capacity, 1-15/16" Plain Bore


Engineered for performance and reliability, the Durastar 6" x 2-1/2" Phenolic Wheel is the ideal solution for demanding industrial applications. Whether you're outfitting carts, dollies, or material handling equipment, this high-capacity wheel is built to withstand tough environments without compromising on mobility or durability.

With a load capacity of 1600 lbs per wheel, the Durastar phenolic wheel offers exceptional strength for heavy-duty use. The 6-inch diameter and 2-1/2-inch tread width provide balanced load distribution, reducing floor damage while supporting stability and smooth rolling. Its 1-15/16" plain bore makes it compatible with a wide range of axle types, allowing for both standard and custom configurations.

Constructed from high-impact phenolic resin, this wheel resists oil, grease, and most industrial chemicals—making it a reliable option in factories, warehouses, and production environments. It also handles extreme heat, performing effectively at temperatures up to 300°F, which is essential for high-temperature processing and manufacturing operations.

Durastar’s commitment to quality ensures each wheel undergoes strict engineering standards, offering not just durability but long-lasting performance under pressure. The smooth, low-resistance roll reduces operator strain and increases workplace efficiency, making it a favorite among facility managers and operations teams alike.

Ideal Applications

  • Industrial carts and dollies in factories and assembly lines
  • Material handling equipment in warehouses and distribution centers
  • High-heat environments such as commercial ovens and curing rooms
  • Heavy-duty platforms requiring chemical and temperature resistance

Built for Strength. Designed for Performance.

Choose the Durastar 6" Phenolic Wheel for a superior balance of strength, heat resistance, and load capacity. Backed by expert engineering and trusted by professionals across industries, it’s your go-to choice for reliable, efficient mobility solutions.

Frequently Asked Questions

What is the load capacity of this wheel?+

This 6" x 2-1/2" Phenolic Industrial Replacement Wheel – 1600 lb is rated to 1600 lbs per wheel. Divide the total load across the number of wheels in your rig and keep working loads within about 75-80% of the rating for continuous use.

What wheel material is this, and where does it perform best?+

This is a Phenolic wheel. Phenolic carries high loads on smooth, hard floors and tolerates heat, but transmits more shock than an elastomer tread.

What are the wheel dimensions and bore?+

6" diameter x 2-1/2" tread width. Verify your axle diameter and hub/bore length against your existing wheel before ordering.

Can this wheel be supplied in a caster rig?+

Yes. Most wheels can be paired with a swivel or rigid rig to build a complete caster. Tell us your mount and load and we will spec the rig - request it on our bulk pricing page.

What temperature range is it rated for?+

Rated for Up to 250°F. Operating outside the rated range can shorten wheel life and reduce capacity.

How do I order, and what are the terms?+

We accept purchase orders and offer Net 30 on approved accounts, ACH, and all major cards, plus tax-exempt ordering with a resale or exemption certificate. Volume discounts apply automatically; request a bulk quote for large or recurring orders. Stock items carry a 30-day return policy in unused condition (made-to-order items are non-returnable once production starts).

6
6" x 2-1/2" Phenolic Industrial Replacement Wheel – 1600 lb | CasterHQ

$29.00

Technical Specifications

Identification
Brand Durastar
Dimensions & Mounting
Wheel Diameter 6"
Wheel Tread Width 2-1/2"
Load & Performance
Wheel Capacity 1600 lbs
Temp Range Up to 250°F
Materials & Finish
Wheel Material Phenolic
Frame Material Zinc Plated Steel
Reference Dimensions
6" DIA 2-1/2" WIDE SIDE PROFILE
Wheel6" x 2-1/2"
Wheel MaterialPhenolic
Illustrative wheel profile drawn to this item's proportions — dimensions are manufacturer specification values. Confirm against the technical table before ordering.
Will This Caster Handle Your Load?
Enter your loaded weight — we derate to 3 effective casters on a 4-caster rig, per industry practice for uneven floors.
Rated capacity: 1600 lbs per caster. For dynamic loads, towing, or debris-strewn floors, apply additional safety factor · full engineering tools →

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