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DURASTAR

40 Series 4x2 Kingpinless Swivel Caster - 700 lb Capacity

Wheel
4" x 2"
Capacity
700 lbs
Overall Height
5-5/8"
Plate Size
4" x 4-1/2"
Swivel Radius
3-1/8"
Tech specsSpec sheet PDF3D view
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  • Purchase orders accepted for approved accounts
  • Net 30 terms for qualified businesses
  • ACH, credit card, and tax-exempt ordering
  • Bulk and contract pricing on fleet quantities
Jordan W., Founder Bob C., Director of Sales
Not sure this is the right spec? Jordan (Founder) and Bob (45+ years in casters) review applications before you order.
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Product Overview

Kingpinless Heavy Duty 40 Series - 4" x 2" Polyurethane on Steel Swivel Caster - 700 lb Capacity


Product Features

  • Material Options: Polyurethane on Steel for enhanced durability
  • Load Capacity: 700 lb capacity, designed for heavy-duty applications
  • Top Plate Sizes: Choose from multiple top plate size options to suit your needs
  • Bearing Options: Select between various bearing configurations for optimal performance
  • Applications: Ideal for industrial, commercial, and warehouse environments

The Kingpinless Heavy Duty 40 Series 4" x 2" Polyurethane on Steel Swivel Caster is engineered for demanding environments. With a robust 700 lb load capacity, this caster offers the perfect combination of strength and reliability for your toughest mobility needs.

Designed with polyurethane on steel, these casters provide excellent floor protection and smooth rolling even in rough conditions. Whether you're moving heavy equipment, machinery, or large objects, the Kingpinless 40 Series ensures minimal wear and tear on both the caster and the floor.

Choose from a variety of top plate sizes and bearing options to customize your caster setup for maximum efficiency. The swivel caster design allows for easy maneuverability, ensuring your operations run smoothly and efficiently. Its versatile nature makes it ideal for applications in warehouses, factories, and other industrial settings where heavy-duty performance is crucial.

Whether you're outfitting carts, racks, or other heavy-duty equipment, the Kingpinless Heavy Duty 40 Series caster offers a reliable solution. Its high weight capacity and durable materials make it a top choice for businesses seeking performance and longevity. Upgrade your mobility solutions today with this durable and customizable caster.

Optimize Your Heavy-Duty Mobility Solutions

Equip your business with the Kingpinless Heavy Duty 40 Series caster. Designed for ultimate durability and performance, it's the perfect choice for businesses that need reliable and efficient mobility. Upgrade your equipment with ease and trust in the Kingpinless quality today.

Key Features

Top 10 Product Features

  • Heavy-Duty Capacity: Engineered for superior performance with a 700 lb load capacity, making it ideal for demanding industrial and commercial applications.
  • Polyurethane on Steel Design: Combines the durability of steel with the floor protection and smooth rolling of polyurethane, ensuring reliable performance in various environments.
  • Swivel Design: Features a swivel mechanism for easy maneuverability, allowing for effortless directional changes and tight turns in busy workspaces.
  • Customizable Top Plate Sizes: Choose between multiple top plate sizes (2-1/2" x 3-5/8", 2-11/16" x 3-5/8", or 4" x 4-1/2") to best fit your specific equipment or setup.
  • Multiple Bearing Options: Select from a range of bearing configurations for optimal functionality, ensuring smooth and efficient movement under heavy loads.
  • Industrial-Grade Durability: Built to withstand harsh environments, this caster is perfect for factories, warehouses, and other heavy-duty applications.
  • Floor Protection: The polyurethane construction ensures minimal wear and tear on floors, protecting delicate surfaces while maintaining a high level of mobility.
  • Ergonomic Design: Designed to reduce strain on users, making it ideal for environments where long periods of pushing and pulling are required.
  • Versatile Applications: Perfect for use in a variety of settings, including warehouses, factories, hospitals, and any location that requires reliable mobility for heavy equipment.
  • Long-Lasting Performance: With its high-quality materials and robust construction, this caster delivers exceptional longevity, minimizing the need for frequent replacements and ensuring cost-efficiency.
Ordering & Shipping Information

Order processing

In stock. Orders placed before 12pm CT (Mon–Fri) typically ship the same or next business day from our Mansfield, TX warehouse.

Shipping method

Smaller orders ship parcel (UPS/FedEx Ground). Heavy or bulk quantities consolidate to LTL freight. The method and final cost are shown before payment, so there are no post-checkout adjustments.

Payment & procurement terms

Purchase orders — accepted from approved accounts
Net 30 terms — available on approved credit
ACH & all major cards — Visa, MC, Amex, Discover
Tax-exempt — submit your resale/exemption certificate

New to CasterHQ? Open an account or request terms and send your resale or tax-exemption certificate before ordering so it is applied at checkout.

Volume pricing & quotes

Quantity discounts apply automatically — no codes needed. For large, recurring, or custom requirements, request a bulk quote and our team will confirm pricing, lead time, and total landed freight upfront.

Returns & warranty

Stock items carry a 30-day return policy in unused, resalable condition. Made-to-order and custom items are non-returnable once production starts. All products carry the manufacturer's warranty against defects.

Typical transit times after shipment

Central & Southern U.S.: typically 1–2 business days
East & West Coasts: typically 2–3 business days
Remote areas and freight deliveries may take longer.

Need an exact freight quote or blanket PO?

For pallet freight, scheduled releases, or blanket purchase orders, contact our team and we'll confirm total landed cost before you commit. Direct line: 844-439-4335.

Additional Information

Durastar Heavy Duty 40 Series 4" x 2" Polyurethane on Steel Swivel Caster - 700 lb Capacity


The Durastar Heavy Duty 40 Series 4" x 2" Polyurethane on Steel Swivel Caster is engineered to meet the needs of industrial and commercial environments that demand reliable, long-lasting performance. With a robust 700 lb capacity, this caster is ideal for heavy-duty applications, providing the perfect blend of durability, smooth movement, and floor protection.

Why Choose Durastar Heavy Duty 40 Series Caster?

With its combination of superior materials and thoughtful design, the Durastar Heavy Duty 40 Series caster is a top-tier choice for businesses that require mobility solutions capable of handling heavy-duty tasks. The durable polyurethane on steel construction offers superior wear resistance and floor protection, while the customizable top plate sizes and bearing options allow for tailored performance to suit various operational needs.

Whether you're moving equipment in a busy warehouse or need reliable mobility for industrial carts, this caster provides smooth operation and exceptional load-bearing capabilities. Its ability to protect floors and maintain smooth movement even in harsh conditions ensures your equipment operates efficiently, increasing overall productivity and reducing downtime.

Investing in the Durastar Heavy Duty 40 Series caster means investing in long-term durability, reliability, and superior performance, helping your business save on maintenance costs and improving operational efficiency.

Ideal Applications

The Durastar Heavy Duty 40 Series caster is designed for a wide range of industrial, commercial, and institutional applications, including:

  • Heavy-duty equipment in manufacturing environments
  • Industrial carts and material handling systems
  • Warehouse and logistics operations
  • Hospital and medical equipment
  • Furniture and large appliances

Durability and Long-Term Performance

Designed to withstand the harshest working conditions, the Durastar Heavy Duty 40 Series caster offers exceptional performance that lasts. Whether you need reliable mobility for factory machinery or hospital equipment, its durable materials and construction provide longevity, minimizing downtime and replacement costs. The robust polyurethane construction ensures the caster maintains its smooth rolling performance for an extended period, making it a reliable asset for any business.

Upgrade Your Mobility Solutions Today

Upgrade your operations with the Durastar Heavy Duty 40 Series 4" x 2" Polyurethane on Steel Swivel Caster. Engineered for performance, durability, and efficiency, it's the ideal solution for heavy-duty mobility needs. With customizable options and a design built to last, trust in the Durastar brand for your mobility solutions.

Frequently Asked Questions

What is the load capacity of this caster?+

This 4" x 2" Polyurethane on Steel Swivel Kingpinless Caster – 700 lb is rated to 700 lbs per caster. Size a set by dividing the total load by the number of casters, and for uneven floors assume 3 of 4 casters carry the load. Keep continuous-use loads within about 75-80% of the rating.

What wheel does this caster use?+

This caster runs a Polyurethane wheel with a 2" tread width. Polyurethane protects finished floors, rolls quietly, and resists most chemicals while carrying heavy loads.

What plate size and bolt pattern does it use?+

This caster uses a top-plate mount with a 4" x 4-1/2", 4-1/2" x 6-1/4" plate. Measure your existing mounting holes before ordering; if you are replacing casters, match the bolt pattern - most standard patterns interchange across brands.

Is this a swivel or rigid caster, and how does the brake work?+

This is a Swivel caster. Swivel casters rotate 360 degrees for full maneuverability. For most mobile equipment we recommend 2 swivel + 2 rigid, or 4 swivel with at least 2 brakes.

What temperature range can this caster handle?+

Rated for -45°F to 180°F. Operating outside the rated range can reduce wheel life and load capacity, so match it to your environment (wash-down, freezer, oven-adjacent, etc.).

What floors and applications is it best for?+

The Polyurethane wheel performs best on smooth to semi-smooth floors including sealed concrete, tile, and epoxy. For non-marking or clean-environment needs, ask us about matching tread options.

What is the overall mounted height?+

The overall height (floor to top of plate or stem) is 5-5/8". Account for it when checking equipment clearance, dock height, and ergonomic working height.

How do I order, and what are the terms?+

We accept purchase orders and offer Net 30 on approved accounts, ACH, and all major cards, plus tax-exempt ordering with a resale or exemption certificate. Volume discounts apply automatically; request a bulk quote for large or recurring orders. Stock items carry a 30-day return policy in unused condition (made-to-order items are non-returnable once production starts).

Technical FAQs & Engineering Notes

Application guidance for load margin, wheel materials, and swivel construction. Confirm ratings against your duty cycle, floor, and temperature before final spec.

How do I properly factor the 25% safety margin into a multi-caster cart configuration?

Start with total system weight (payload + structure + fixtures), divide by casters that actually share the load, and keep continuous working load per caster at or below roughly 75% of catalog capacity (~25% margin). Heavy-duty kingpinless frames are often used on uneven floors, docks, and towed trains where dynamic load transfer is common — do not assume perfect four-caster share. If impact, drop-offs, or shock loading is expected, treat the margin as a floor, not a stretch goal, and confirm capacity at the wheel diameter and tread you select on this PDP. Dynamic and side loads are separate from static catalog ratings; call out towing or AGV duty when you quote so we can sanity-check the configuration.

When must an application bypass standard polyurethane and spec high-temperature glass-filled nylon or phenolic wheels?

Stay with polyurethane when floors are relatively smooth, temperatures stay inside the PU service window, and you want floor protection plus rollability. Move to phenolic, glass-filled nylon, or other high-temp / high-hardness options when heat, certain chemicals, or very high point loads push past what standard PU can sustain. Kingpinless construction solves swivel durability under thrust; it does not raise the wheel’s temperature or chemical limit. Use the wheel material and temperature fields on this product (and sibling SKUs) to match the environment — heat duty and side-thrust duty are independent selection axes.

Why do traditional kingpin swivel raceways fail prematurely under towing or AGV side-thrust loads compared to kingpinless alternatives?

Kingpin swivels concentrate clamping and much of the axial stack through one pin. Towing hitches, AGV corrections, and side scrub introduce lateral and moment loads that work that pin and the race faces harder than hand-pushed carts. Typical early wear modes include kingpin stretch or hole elongation, race brinelling, and increasing swivel play. Kingpinless designs replace that single-pin stack with a machined or forged raceway that carries thrust through the race path, which is why they are the usual spec for powered towing and higher side-load industrial carts. Pair kingpinless swivels with a wheel and bearing package rated for the same duty — the swivel upgrade alone does not fix an undersized tread or bearing.

4
4" x 2" Polyurethane on Steel Swivel Kingpinless Caster – 700 lb | CasterHQ

$72.00

Technical Specifications

Specifications

Identification
Part Number / SKU40-S-420-PU
Product SeriesDurastar 40 Series
Core
Load Capacity700 lbs
Wheel Diameter4"
Wheel Width2"
Floor to top of mounting plate (or stem shoulder).Overall Height (OAH)Floor to top of mounting plate (or stem shoulder).5-5/8"
Rig TypeSwivel
BrakeNo Brake
Distance from swivel centerline to the outer edge of the wheel when turned.Swivel RadiusDistance from swivel centerline to the outer edge of the wheel when turned.3-1/8"
Swivel ConstructionKingpinless
Mounting
Mount StylePlate
Plate Size4" x 4-1/2", 4-1/2" x 6-1/4"
Wheel
Wheel MaterialPolyurethane
Wheel Core MaterialSteel
Construction
Frame / FinishZinc Plated Steel
Temperature Range-45°F to 180°F
Reference Dimensions
CASTERHQ Interactive 3DSeries geometry
Loading 3D model…

Drag to rotate. Select a label (OAH, Plate, BHP, Dia, Width) for its dimensioned drawing view; Esc or Back to 3D returns. Double-click or Reset view to recenter. Values from manufacturer specs; series geometry for the 2" tread plate caster family.

Download STEP (3D CAD) AP214 · 337 KB
Other formats

Series geometry, reference only. Verify critical dims against the spec table.

Free for design use. Redistribution or resale prohibited.

OAH5-5/8"
Dia4"
Width2"
Plate4" x 4-1/2"
BHP2-5/8" x 3-5/8" slotted to 3" x 3"
View 2D drawingSide, front & top plate views
Side elevation
OAH 5-5/8"DIA 4"DIA 4"
Front elevation
WIDTH 2"
Top plate
4" 4"PLATE 4-1/2" 3-5/8" 2-5/8"SLOTTED TO 3" x 3"
BHP 2-5/8" x 3-5/8" slotted to 3" x 3"
CASTERHQ
Reference drawing2" tread plate caster series · 4" wheel
Units: inchesThird-angle projection
Reference only. Not for fabrication. Outlines drawn to scale from series CAD geometry; dimension values come from product specifications. Confirm against the technical table before ordering.
Overall Height5-5/8"
Wheel4" x 2"
Top Plate4" x 4-1/2"
Bolt Pattern2-5/8" x 3-5/8" slotted to 3" x 3"
Wheel MaterialPolyurethane
Illustrative series geometry for the 2" tread plate caster family. Dimensions are manufacturer specification values. Confirm against the technical table before ordering.
Will This Caster Handle Your Load?
Enter your loaded weight. We derate to 3 effective casters on a 4-caster rig, per industry practice for uneven floors.
Rated capacity: 700 lbs per caster. For dynamic loads, towing, or debris-strewn floors, apply additional safety factor · full engineering tools →
Fitment & Interchange
MountPlate
Plate Size4" x 4-1/2"
Rig TypeSwivel
BrakeNo Brake
Replacing an existing caster? Match the bolt pattern first, then wheel size · more 4" x 4-1/2" plate casters →
Documentation
Spec sheet (PDF) 30-day pricing honored Caster selection guide Caster University Fleet & contract pricing Net 30 available
30-day returns · manufacturer warranty · spec support: 844-439-4335 (Mon–Fri 8–5 CST)

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