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DURASTAR

40 Series 4" x 2" Semi-Steel Kingpinless Swivel Caster

Wheel
4" x 2"
Capacity
700 lbs
Overall Height
5-5/8"
Plate Size
4" x 4-1/2"
Swivel Radius
3-1/8"
Tech specsSpec sheet PDF3D view
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Business Purchasing
  • Purchase orders accepted for approved accounts
  • Net 30 terms for qualified businesses
  • ACH, credit card, and tax-exempt ordering
  • Bulk and contract pricing on fleet quantities
Jordan W., Founder Bob C., Director of Sales
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Product Overview

Kingpinless Heavy Duty 40 Series - 4" x 2" Semi-Steel Swivel Caster - 700 lb Capacity


Product Features

  • Load Capacity: Designed to handle up to 700 lbs for heavy-duty applications
  • Material: Durable semi-steel construction for maximum strength and reliability
  • Swivel Design: Smooth 360-degree swivel for enhanced maneuverability
  • Top Plate Sizes: Choose between multiple top plate size options for versatile mounting configurations
  • Bearing Options: Select from a variety of bearing types to match your specific needs
  • Applications: Ideal for industrial, commercial, and heavy-duty use

The Kingpinless Heavy Duty 40 Series 4" x 2" Semi-Steel Swivel Caster is engineered for superior durability and reliable performance in tough environments. With a 700 lb load capacity, this caster is perfect for industrial carts, warehouse equipment, and other heavy-duty applications that require both strength and maneuverability.

Constructed with high-quality semi-steel, this caster is built to last under rigorous use, ensuring a long service life even in demanding conditions. The 360-degree swivel design allows for smooth, effortless turning, enhancing productivity and reducing user strain during operation.

Choose between various top plate sizes and bearing options to tailor the caster to your specific needs. Whether you require a robust caster for heavy machinery or a versatile solution for multiple applications, the Kingpinless Heavy Duty 40 Series offers the reliability and flexibility you need.

Perfect for a range of settings, from factories to warehouses, this caster combines strength, flexibility, and smooth movement to improve operational efficiency. Trust the Kingpinless name for your mobility solutions.

Upgrade Your Heavy Duty Mobility Solutions

Enhance your heavy-duty equipment with the Kingpinless Heavy Duty 40 Series Semi-Steel Swivel Caster. Experience unmatched durability, smooth operation, and customizable options designed for high-performance applications.

Key Features

Durastar Heavy Duty 40 Series - 4" x 2" Semi-Steel Swivel Caster - 700 lb Capacity


Top 10 Product Features

  • 700 lb Load Capacity: Built to handle heavy-duty loads with ease, ensuring maximum durability for demanding applications.
  • Durable Semi-Steel Construction: Strong and long-lasting semi-steel material designed to withstand tough environments and heavy use.
  • 360-Degree Swivel Design: Allows for smooth, effortless maneuverability, making it ideal for tight spaces and dynamic workflows.
  • Customizable Top Plate Sizes: Available in various sizes, allowing for versatile mounting and perfect fit for a wide range of equipment.
  • Multiple Bearing Options: Choose from a variety of bearing types to best match the specific needs of your application, ensuring optimized performance.
  • Ergonomic Design: The swivel caster reduces strain on users by providing smooth and easy movement, ideal for reducing physical exertion.
  • Industrial and Commercial Use: Perfect for warehouses, factories, and heavy machinery where reliable performance is essential.
  • Corrosion-Resistant: Semi-steel construction offers added resistance to corrosion, making it suitable for both indoor and outdoor environments.
  • Easy to Install: Designed for hassle-free installation, reducing downtime and improving operational efficiency right out of the box.
  • Proven Durability: Built to last under rigorous conditions, the Durastar Heavy Duty 40 Series caster delivers unmatched performance, even in the most demanding environments.
Ordering & Shipping Information

Order processing

In stock. Orders placed before 12pm CT (Mon–Fri) typically ship the same or next business day from our Mansfield, TX warehouse.

Shipping method

Smaller orders ship parcel (UPS/FedEx Ground). Heavy or bulk quantities consolidate to LTL freight. The method and final cost are shown before payment, so there are no post-checkout adjustments.

Payment & procurement terms

Purchase orders — accepted from approved accounts
Net 30 terms — available on approved credit
ACH & all major cards — Visa, MC, Amex, Discover
Tax-exempt — submit your resale/exemption certificate

New to CasterHQ? Open an account or request terms and send your resale or tax-exemption certificate before ordering so it is applied at checkout.

Volume pricing & quotes

Quantity discounts apply automatically — no codes needed. For large, recurring, or custom requirements, request a bulk quote and our team will confirm pricing, lead time, and total landed freight upfront.

Returns & warranty

Stock items carry a 30-day return policy in unused, resalable condition. Made-to-order and custom items are non-returnable once production starts. All products carry the manufacturer's warranty against defects.

Typical transit times after shipment

Central & Southern U.S.: typically 1–2 business days
East & West Coasts: typically 2–3 business days
Remote areas and freight deliveries may take longer.

Need an exact freight quote or blanket PO?

For pallet freight, scheduled releases, or blanket purchase orders, contact our team and we'll confirm total landed cost before you commit. Direct line: 844-439-4335.

Additional Information

Durastar Heavy Duty 40 Series - 4" x 2" Semi-Steel Swivel Caster - 700 lb Capacity


Product Overview

The Durastar Heavy Duty 40 Series 4" x 2" Semi-Steel Swivel Caster is a robust and highly durable caster solution designed to meet the demanding needs of industrial, commercial, and heavy-duty applications. With a 700 lb load capacity, this caster is ideal for transporting heavy machinery, equipment, and goods in environments where durability and performance are essential.

Durability and Performance

Designed for heavy-duty use, the Durastar Heavy Duty 40 Series caster can withstand challenging environments, making it ideal for industrial operations, factories, warehouses, and medical settings. Its high weight capacity, combined with the semi-steel material, ensures a long service life, even in high-traffic or abrasive conditions.

Whether you need to move heavy machinery or large containers, the caster's smooth 360-degree swivel action allows for easy maneuverability. The customizable bearing options allow you to choose the most suitable type for your needs, optimizing the caster's performance depending on the application, load, and environment.

Applications

  • Industrial Machinery: Perfect for supporting and moving heavy equipment and machinery within factories or workshops.
  • Warehousing: Ideal for moving heavy carts, pallets, and inventory throughout warehouses, ensuring ease of transport with minimal effort.
  • Material Handling: Designed to facilitate the smooth movement of materials and goods in environments that require heavy-duty casters.
  • Medical Equipment: Reliable for use in medical and healthcare settings where heavy-duty mobility is required for medical carts and equipment.

Why Choose Durastar Heavy Duty 40 Series Casters?

When you choose the Durastar Heavy Duty 40 Series, you’re investing in a caster that delivers top-tier performance and reliability. With its exceptional load capacity, high-quality construction, and customizable options, this caster is an ideal solution for both industrial and commercial needs. It provides enhanced maneuverability, superior durability, and the flexibility to handle a wide range of applications, making it an essential component of your mobility solutions.

Transform Your Operations with Durastar Casters

Upgrade your operations with the Durastar Heavy Duty 40 Series 4" x 2" Semi-Steel Swivel Caster. Experience superior durability, enhanced maneuverability, and tailored solutions for all your heavy-duty mobility needs. Trust in Durastar's commitment to quality and performance to keep your operations running smoothly and efficiently.

Frequently Asked Questions

What is the load capacity of this caster?+

This 4" x 2" Semi-Steel Swivel Kingpinless Caster – 700 lb is rated to 700 lbs per caster. Size a set by dividing the total load by the number of casters, and for uneven floors assume 3 of 4 casters carry the load. Keep continuous-use loads within about 75-80% of the rating.

What wheel does this caster use?+

This caster runs a Semi-Steel wheel with a 2" tread width. Steel / iron wheels give maximum capacity and durability on smooth, hard industrial floors and tolerate heat.

What plate size and bolt pattern does it use?+

This caster uses a top-plate mount with a 4" x 4-1/2", 4-1/2" x 6-1/4" plate. Measure your existing mounting holes before ordering; if you are replacing casters, match the bolt pattern - most standard patterns interchange across brands.

Is this a swivel or rigid caster, and how does the brake work?+

This is a Swivel caster. Swivel casters rotate 360 degrees for full maneuverability. For most mobile equipment we recommend 2 swivel + 2 rigid, or 4 swivel with at least 2 brakes.

What temperature range can this caster handle?+

Rated for -45°F to 600°F. Operating outside the rated range can reduce wheel life and load capacity, so match it to your environment (wash-down, freezer, oven-adjacent, etc.).

What floors and applications is it best for?+

The Semi-Steel wheel performs best on smooth, hard industrial floors. For non-marking or clean-environment needs, ask us about matching tread options.

What is the overall mounted height?+

The overall height (floor to top of plate or stem) is 5-5/8". Account for it when checking equipment clearance, dock height, and ergonomic working height.

How do I order, and what are the terms?+

We accept purchase orders and offer Net 30 on approved accounts, ACH, and all major cards, plus tax-exempt ordering with a resale or exemption certificate. Volume discounts apply automatically; request a bulk quote for large or recurring orders. Stock items carry a 30-day return policy in unused condition (made-to-order items are non-returnable once production starts).

Technical FAQs & Engineering Notes

Application guidance for load margin, wheel materials, and swivel construction. Confirm ratings against your duty cycle, floor, and temperature before final spec.

How do I properly factor the 25% safety margin into a multi-caster cart configuration?

Start with total system weight (payload + structure + fixtures), divide by casters that actually share the load, and keep continuous working load per caster at or below roughly 75% of catalog capacity (~25% margin). Heavy-duty kingpinless frames are often used on uneven floors, docks, and towed trains where dynamic load transfer is common — do not assume perfect four-caster share. If impact, drop-offs, or shock loading is expected, treat the margin as a floor, not a stretch goal, and confirm capacity at the wheel diameter and tread you select on this PDP. Dynamic and side loads are separate from static catalog ratings; call out towing or AGV duty when you quote so we can sanity-check the configuration.

When must an application bypass standard polyurethane and spec high-temperature glass-filled nylon or phenolic wheels?

Stay with polyurethane when floors are relatively smooth, temperatures stay inside the PU service window, and you want floor protection plus rollability. Move to phenolic, glass-filled nylon, or other high-temp / high-hardness options when heat, certain chemicals, or very high point loads push past what standard PU can sustain. Kingpinless construction solves swivel durability under thrust; it does not raise the wheel’s temperature or chemical limit. Use the wheel material and temperature fields on this product (and sibling SKUs) to match the environment — heat duty and side-thrust duty are independent selection axes.

Why do traditional kingpin swivel raceways fail prematurely under towing or AGV side-thrust loads compared to kingpinless alternatives?

Kingpin swivels concentrate clamping and much of the axial stack through one pin. Towing hitches, AGV corrections, and side scrub introduce lateral and moment loads that work that pin and the race faces harder than hand-pushed carts. Typical early wear modes include kingpin stretch or hole elongation, race brinelling, and increasing swivel play. Kingpinless designs replace that single-pin stack with a machined or forged raceway that carries thrust through the race path, which is why they are the usual spec for powered towing and higher side-load industrial carts. Pair kingpinless swivels with a wheel and bearing package rated for the same duty — the swivel upgrade alone does not fix an undersized tread or bearing.

4
4" x 2" Semi-Steel Swivel Kingpinless Caster – 700 lb | CasterHQ

$60.00

Technical Specifications

Specifications

Identification
Part Number / SKU40-S-420-SS
Product SeriesDurastar 40 Series
Core
Load Capacity700 lbs
Wheel Diameter4"
Wheel Width2"
Floor to top of mounting plate (or stem shoulder).Overall Height (OAH)Floor to top of mounting plate (or stem shoulder).5-5/8"
Rig TypeSwivel
BrakeNo Brake
Distance from swivel centerline to the outer edge of the wheel when turned.Swivel RadiusDistance from swivel centerline to the outer edge of the wheel when turned.3-1/8"
Swivel ConstructionKingpinless
Mounting
Mount StylePlate
Plate Size4" x 4-1/2", 4-1/2" x 6-1/4"
Wheel
Wheel MaterialSemi-Steel
Wheel ColorGray
Construction
Frame / FinishZinc Plated Steel
Temperature Range-45°F to 600°F
Reference Dimensions
CASTERHQ Interactive 3DSeries geometry
Loading 3D model…

Drag to rotate. Select a label (OAH, Plate, BHP, Dia, Width) for its dimensioned drawing view; Esc or Back to 3D returns. Double-click or Reset view to recenter. Values from manufacturer specs; series geometry for the 2" tread plate caster family.

Download STEP (3D CAD) AP214 · 337 KB
Other formats

Series geometry, reference only. Verify critical dims against the spec table.

Free for design use. Redistribution or resale prohibited.

OAH5-5/8"
Dia4"
Width2"
Plate4" x 4-1/2"
BHP2-5/8" x 3-5/8" slotted to 3" x 3"
View 2D drawingSide, front & top plate views
Side elevation
OAH 5-5/8"DIA 4"DIA 4"
Front elevation
WIDTH 2"
Top plate
4" 4"PLATE 4-1/2" 3-5/8" 2-5/8"SLOTTED TO 3" x 3"
BHP 2-5/8" x 3-5/8" slotted to 3" x 3"
CASTERHQ
Reference drawing2" tread plate caster series · 4" wheel
Units: inchesThird-angle projection
Reference only. Not for fabrication. Outlines drawn to scale from series CAD geometry; dimension values come from product specifications. Confirm against the technical table before ordering.
Overall Height5-5/8"
Wheel4" x 2"
Top Plate4" x 4-1/2"
Bolt Pattern2-5/8" x 3-5/8" slotted to 3" x 3"
Wheel MaterialSemi-Steel
Illustrative series geometry for the 2" tread plate caster family. Dimensions are manufacturer specification values. Confirm against the technical table before ordering.
Will This Caster Handle Your Load?
Enter your loaded weight. We derate to 3 effective casters on a 4-caster rig, per industry practice for uneven floors.
Rated capacity: 700 lbs per caster. For dynamic loads, towing, or debris-strewn floors, apply additional safety factor · full engineering tools →
Fitment & Interchange
MountPlate
Plate Size4" x 4-1/2"
Rig TypeSwivel
BrakeNo Brake
Replacing an existing caster? Match the bolt pattern first, then wheel size · more 4" x 4-1/2" plate casters →
Documentation
Spec sheet (PDF) 30-day pricing honored Caster selection guide Caster University Fleet & contract pricing Net 30 available
30-day returns · manufacturer warranty · spec support: 844-439-4335 (Mon–Fri 8–5 CST)

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