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DURASTAR

40 Series 6"x2" Kingpinless Swivel Caster - 1200 lb Capacity

Wheel
6" x 2"
Capacity
1200 lbs
Overall Height
7-1/2"
Mount
Plate
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  • Net 30 terms for qualified businesses
  • ACH, credit card, and tax-exempt ordering
  • Bulk and contract pricing on fleet quantities
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Product Overview
At a glance
Load capacity1200 lbs
Wheel6" × 2" Solid Polyurethane
MountPlate
TypeSwivel
Overall height7-1/2"
Temperature-20°F to 180°F

Kingpinless Heavy Duty 40 Series - 6" x 2" Solid Polyurethane Swivel Caster - 1200 lb Capacity


Product Features

  • Material Options: Durable Solid Polyurethane for superior performance
  • Wheel Size: 6" x 2" for enhanced maneuverability and stability
  • Load Capacity: Engineered to support up to 1200 lbs per caster
  • Top Plate Options: Choose the ideal size for your application
  • Bearings: Select between a variety of bearing types to suit your needs
  • Design: Swivel design ensures easy maneuverability in tight spaces
  • Applications: Perfect for heavy-duty industrial, medical, and warehouse use

Introducing the Kingpinless Heavy Duty 40 Series - 6" x 2" Solid Polyurethane Swivel Caster, designed for maximum durability and performance in heavy-duty applications. With a robust 1200 lb capacity per caster, this product is ideal for environments that require high load-bearing support, such as warehouses, factories, and medical facilities.

These casters are equipped with high-quality solid polyurethane wheels, providing a smooth ride while reducing floor damage. The wheels are designed for heavy-duty industrial use, ensuring reliability even in the toughest working conditions. The swivel design allows for easy and precise maneuverability in tight spaces, making them versatile for a variety of applications.

Choose between different top plate sizes and bearing options to tailor the caster to your specific needs. Whether you're looking for a more rigid, heavy-duty caster or a smoother swivel option, the Kingpinless Heavy Duty 40 Series offers the flexibility to accommodate diverse requirements.

Engineered for long-term performance, these casters are built to handle demanding environments, ensuring a safe and efficient mobility solution. Trust in the Kingpinless 40 Series for exceptional reliability and strength.

Upgrade Your Mobility Solutions with Kingpinless Casters

Enhance your equipment's mobility with the Kingpinless Heavy Duty 40 Series Caster. With options to suit your specific needs, experience unparalleled durability, performance, and versatility. Order today to optimize your industrial, medical, or warehouse operations.

Key Features

Top 10 Features of Durastar Heavy Duty 40 Series Caster

  • Heavy-Duty Capacity: Supports up to 1200 lbs per caster, ideal for demanding industrial, medical, and warehouse environments.
  • Durable Material: Made from solid polyurethane for long-lasting performance, minimizing wear and tear.
  • Optimal Maneuverability: Features a swivel design for smooth and easy movement in tight spaces.
  • Customizable Plate Sizes: Choose from a range of top plate sizes to perfectly match your equipment requirements.
  • Multiple Bearing Options: Select the right bearing type for your specific application to enhance performance and reliability.
  • Floor Protection: Polyurethane wheels reduce floor damage, ensuring your surfaces remain scratch-free.
  • Ideal for Heavy-Duty Applications: Perfect for use in warehouses, factories, medical facilities, and more.
  • Corrosion-Resistant: Built to withstand harsh environments, making it a reliable choice for industrial use.
  • Easy Installation: Designed for quick and straightforward installation, allowing for minimal downtime.
  • Long-Term Durability: Engineered for reliable, long-term use in high-traffic areas and rugged conditions.
Ordering & Shipping Information

Order processing

In stock. Orders placed before 12pm CT (Mon–Fri) typically ship the same or next business day from our Mansfield, TX warehouse.

Shipping method

Smaller orders ship parcel (UPS/FedEx Ground). Heavy or bulk quantities consolidate to LTL freight. The method and final cost are shown before payment, so there are no post-checkout adjustments.

Payment & procurement terms

Purchase orders — accepted from approved accounts
Net 30 terms — available on approved credit
ACH & all major cards — Visa, MC, Amex, Discover
Tax-exempt — submit your resale/exemption certificate

New to CasterHQ? Open an account or request terms and send your resale or tax-exemption certificate before ordering so it is applied at checkout.

Volume pricing & quotes

Quantity discounts apply automatically — no codes needed. For large, recurring, or custom requirements, request a bulk quote and our team will confirm pricing, lead time, and total landed freight upfront.

Returns & warranty

Stock items carry a 30-day return policy in unused, resalable condition. Made-to-order and custom items are non-returnable once production starts. All products carry the manufacturer's warranty against defects.

Typical transit times after shipment

Central & Southern U.S.: typically 1–2 business days
East & West Coasts: typically 2–3 business days
Remote areas and freight deliveries may take longer.

Need an exact freight quote or blanket PO?

For pallet freight, scheduled releases, or blanket purchase orders, contact our team and we'll confirm total landed cost before you commit. Direct line: 844-439-4335.

Additional Information

Durastar Heavy Duty 40 Series - 6" x 2" Solid Polyurethane Swivel Caster - 1200 lb Capacity


Experience unmatched durability and performance with the Durastar Heavy Duty 40 Series 6" x 2" Solid Polyurethane Swivel Caster. Built for demanding industrial, medical, and warehouse environments, this caster supports up to 1200 lbs per unit, making it ideal for heavy-duty applications. With customizable features like top plate sizes and bearing options, it offers superior versatility and performance to enhance your mobility solutions.

Product Description

The Durastar Heavy Duty 40 Series 6" x 2" Solid Polyurethane Swivel Caster is engineered to provide optimal performance in high-load environments. Whether you’re navigating tight aisles in a warehouse or maneuvering through busy hospital corridors, this caster delivers superior stability and reliability. The solid polyurethane wheels are built to withstand wear while providing smooth, consistent movement, even under heavy weight.

With the ability to support up to 1200 lbs per caster, it’s ideal for industrial equipment, hospital carts, and heavy-duty material handling. The swivel design offers exceptional maneuverability, enabling precise control when navigating tight corners or cramped spaces. You can customize your casters with various top plate sizes and bearing options, allowing you to fine-tune the performance for your specific needs.

Designed to provide long-term value, these casters are corrosion-resistant, ensuring that they’ll continue to perform reliably, even in harsh conditions. Whether you’re looking for a caster solution for industrial, medical, or warehouse use, the Durastar Heavy Duty 40 Series is built to deliver exceptional performance, ease of use, and durability.

Transform Your Equipment Mobility with Durastar Casters

Upgrade your equipment with the Durastar Heavy Duty 40 Series Caster for superior load-bearing capacity, smooth maneuverability, and long-term durability. Perfect for a range of demanding applications, this caster delivers reliable performance in any environment. Choose Durastar and experience the ultimate in caster technology and mobility solutions today.

Frequently Asked Questions

What is the load capacity of this caster?+

This 6" x 2" Solid Polyurethane Swivel Kingpinless Caster – 1200 lb is rated to 1200 lbs per caster. Size a set by dividing the total load by the number of casters, and for uneven floors assume 3 of 4 casters carry the load. Keep continuous-use loads within about 75-80% of the rating.

What wheel does this caster use?+

This caster runs a Solid Polyurethane wheel with a 2" tread width. Polyurethane protects finished floors, rolls quietly, and resists most chemicals while carrying heavy loads.

What plate size and bolt pattern does it use?+

This caster uses a top-plate mount. Measure your existing mounting holes before ordering; if you are replacing casters, match the bolt pattern - most standard patterns interchange across brands.

Is this a swivel or rigid caster, and how does the brake work?+

This is a Swivel caster. Swivel casters rotate 360 degrees for full maneuverability. For most mobile equipment we recommend 2 swivel + 2 rigid, or 4 swivel with at least 2 brakes.

What temperature range can this caster handle?+

Rated for -20°F to 180°F. Operating outside the rated range can reduce wheel life and load capacity, so match it to your environment (wash-down, freezer, oven-adjacent, etc.).

What floors and applications is it best for?+

The Solid Polyurethane wheel performs best on smooth to semi-smooth floors including sealed concrete, tile, and epoxy. For non-marking or clean-environment needs, ask us about matching tread options.

What is the overall mounted height?+

The overall height (floor to top of plate or stem) is 7-1/2". Account for it when checking equipment clearance, dock height, and ergonomic working height.

How do I order, and what are the terms?+

We accept purchase orders and offer Net 30 on approved accounts, ACH, and all major cards, plus tax-exempt ordering with a resale or exemption certificate. Volume discounts apply automatically; request a bulk quote for large or recurring orders. Stock items carry a 30-day return policy in unused condition (made-to-order items are non-returnable once production starts).

Technical FAQs & Engineering Notes

Application guidance for load margin, wheel materials, and swivel construction. Confirm ratings against your duty cycle, floor, and temperature before final spec.

How do I properly factor the 25% safety margin into a multi-caster cart configuration?

Start with total system weight (payload + structure + fixtures), divide by casters that actually share the load, and keep continuous working load per caster at or below roughly 75% of catalog capacity (~25% margin). Heavy-duty kingpinless frames are often used on uneven floors, docks, and towed trains where dynamic load transfer is common — do not assume perfect four-caster share. If impact, drop-offs, or shock loading is expected, treat the margin as a floor, not a stretch goal, and confirm capacity at the wheel diameter and tread you select on this PDP. Dynamic and side loads are separate from static catalog ratings; call out towing or AGV duty when you quote so we can sanity-check the configuration.

When must an application bypass standard polyurethane and spec high-temperature glass-filled nylon or phenolic wheels?

Stay with polyurethane when floors are relatively smooth, temperatures stay inside the PU service window, and you want floor protection plus rollability. Move to phenolic, glass-filled nylon, or other high-temp / high-hardness options when heat, certain chemicals, or very high point loads push past what standard PU can sustain. Kingpinless construction solves swivel durability under thrust; it does not raise the wheel’s temperature or chemical limit. Use the wheel material and temperature fields on this product (and sibling SKUs) to match the environment — heat duty and side-thrust duty are independent selection axes.

Why do traditional kingpin swivel raceways fail prematurely under towing or AGV side-thrust loads compared to kingpinless alternatives?

Kingpin swivels concentrate clamping and much of the axial stack through one pin. Towing hitches, AGV corrections, and side scrub introduce lateral and moment loads that work that pin and the race faces harder than hand-pushed carts. Typical early wear modes include kingpin stretch or hole elongation, race brinelling, and increasing swivel play. Kingpinless designs replace that single-pin stack with a machined or forged raceway that carries thrust through the race path, which is why they are the usual spec for powered towing and higher side-load industrial carts. Pair kingpinless swivels with a wheel and bearing package rated for the same duty — the swivel upgrade alone does not fix an undersized tread or bearing.

6
6" x 2" Solid Polyurethane Swivel Kingpinless Caster – 1200 lb | CasterHQ

$115.00

Technical Specifications

Identification
Brand Durastar
Dimensions & Mounting
Wheel Diameter 6"
Wheel Tread Width 2"
Overall Height 7-1/2"
Mount Style Plate
Rig Type Swivel
Load & Performance
Wheel Capacity 1200 lbs
Temp Range -20°F to 180°F
Brake Type No Brake
Materials & Finish
Wheel Material Solid Polyurethane
Frame Material Zinc Plated Steel
Reference Dimensions
7-1/2" OVERALL HEIGHT 6" x 2" WHEEL DIA x W
Overall Height7-1/2"
Wheel6" x 2"
Wheel MaterialSolid Polyurethane
Illustrative caster profile drawn to this item's proportions — dimensions are manufacturer specification values. Confirm against the technical table before ordering.
Will This Caster Handle Your Load?
Enter your loaded weight — we derate to 3 effective casters on a 4-caster rig, per industry practice for uneven floors.
Rated capacity: 1200 lbs per caster. For dynamic loads, towing, or debris-strewn floors, apply additional safety factor · full engineering tools →

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