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DURASTAR

4" x 2" Polyurethane on Nylon Swivel Caster – 1200 lb | CasterHQ

Wheel
4" x 2"
Capacity
1200 lbs
Overall Height
5-5/8"
Mount
Plate
In Stock · Ships in 1-3 Business Days
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Business Purchasing
  • Purchase orders accepted for approved accounts
  • Net 30 terms for qualified businesses
  • ACH, credit card, and tax-exempt ordering
  • Bulk and contract pricing on fleet quantities
Jordan W., Founder Bob C., Director of Sales
Not sure this is the right spec? Jordan (Founder) and Bob (45+ years in casters) review applications before you order.
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Product Overview
At a glance
Load capacity1200 lbs
Wheel4" × 2" Solid Polyurethane
MountPlate
TypeSwivel
Overall height5-5/8"
TemperatureUp to 180°F

Durastar Heavy Duty S40 Series - 4" x 2" Heavy Duty Solid Polyurethane on Glass-filled Nylon Swivel Caster - 1200 lb Capacity


Product Features

  • Material Composition: Heavy-duty solid polyurethane on a glass-filled nylon wheel
  • Load Capacity: Superior 1200 lb capacity for demanding applications
  • Swivel Caster Design: Easy maneuverability with high-precision bearings
  • Customization: Choose between various top plate sizes and bearing options
  • Durability: Designed for heavy-duty industrial, warehouse, and transportation use
  • Wheel Type: Solid polyurethane offers excellent floor protection and reduced wear

The Durastar Heavy Duty S40 Series is engineered for demanding environments, combining a 1200 lb load capacity with a solid polyurethane on glass-filled nylon construction for exceptional durability and performance. This versatile caster is ideal for use in industrial, warehouse, and transportation settings, where reliable movement is crucial.

Choose between a variety of top plate sizes and bearings to ensure optimal fit for your specific application. Whether you need a high-precision swivel caster for maneuverability or a stronger, more rigid caster for heavy-duty tasks, the Durastar S40 Series has you covered. The solid polyurethane wheels provide superior floor protection, while the glass-filled nylon ensures reduced wear and long-lasting use.

This caster is perfect for environments where performance and longevity are a priority. Designed to withstand tough conditions, the Durastar Heavy Duty S40 Series delivers both reliability and efficiency to keep your operations running smoothly. Whether you're handling heavy loads in a warehouse or moving equipment across factory floors, this caster is your solution for seamless mobility.

Maximize Performance with Durastar Heavy Duty Casters

Elevate your mobility solutions with the Durastar Heavy Duty S40 Series swivel caster. Engineered for optimal performance, this caster ensures superior load-bearing capacity, durability, and smooth movement. Perfect for heavy-duty applications across multiple industries.

Key Features

Top 10 Features of Durastar Heavy Duty S40 Series Swivel Caster

  • Load Capacity: Designed to support up to 1200 lbs, making it perfect for heavy-duty industrial applications.
  • Wheel Composition: Solid polyurethane on glass-filled nylon provides excellent durability and floor protection.
  • Swivel Design: High-precision swivel caster for easy maneuverability in tight spaces and high-traffic areas.
  • Customization Options: Choose from a range of stainless plate sizes and bearing types to suit your specific needs.
  • Ergonomic Handling: Engineered for smooth, ergonomic operation, reducing strain on users while enhancing maneuverability.
  • Floor Protection: Polyurethane wheels reduce wear and protect floors from damage in high-stress environments.
  • Durability: Built to last, the Durastar caster withstands tough conditions, ensuring long-lasting performance even under heavy loads.
  • Versatile Applications: Ideal for use in warehouses, factories, hospitals, and other demanding environments.
  • Heavy-Duty Performance: Perfect for applications that require high load-bearing capacity and reliable performance over time.
  • High-Quality Materials: Crafted with the finest materials, including glass-filled nylon and solid polyurethane, to ensure strength and reliability.
Ordering & Shipping Information

Order processing

In stock. Orders placed before 12pm CT (Mon–Fri) typically ship the same or next business day from our Mansfield, TX warehouse.

Shipping method

Smaller orders ship parcel (UPS/FedEx Ground). Heavy or bulk quantities consolidate to LTL freight. The method and final cost are shown before payment, so there are no post-checkout adjustments.

Payment & procurement terms

Purchase orders — accepted from approved accounts
Net 30 terms — available on approved credit
ACH & all major cards — Visa, MC, Amex, Discover
Tax-exempt — submit your resale/exemption certificate

New to CasterHQ? Open an account or request terms and send your resale or tax-exemption certificate before ordering so it is applied at checkout.

Volume pricing & quotes

Quantity discounts apply automatically — no codes needed. For large, recurring, or custom requirements, request a bulk quote and our team will confirm pricing, lead time, and total landed freight upfront.

Returns & warranty

Stock items carry a 30-day return policy in unused, resalable condition. Made-to-order and custom items are non-returnable once production starts. All products carry the manufacturer's warranty against defects.

Typical transit times after shipment

Central & Southern U.S.: typically 1–2 business days
East & West Coasts: typically 2–3 business days
Remote areas and freight deliveries may take longer.

Need an exact freight quote or blanket PO?

For pallet freight, scheduled releases, or blanket purchase orders, contact our team and we'll confirm total landed cost before you commit. Direct line: 844-439-4335.

Additional Information

Durastar Heavy Duty S40 Series Swivel Caster - 4" x 2" | 1200 lb Capacity


Product Overview

The Durastar Heavy Duty S40 Series 4" x 2" swivel caster is built to meet the most demanding industrial and commercial requirements. With a 1200 lb load capacity, it offers unmatched durability and performance for environments where heavy-duty handling is essential. This caster is perfect for use in warehouses, factories, hospitals, and high-traffic areas, ensuring smooth and reliable movement even under the heaviest loads.

Designed with precision engineering, the solid polyurethane wheels on glass-filled nylon provide superior durability, floor protection, and ease of movement. The caster’s swivel design makes it an ideal choice for navigating tight spaces and ensuring maximum maneuverability.

Durability & Applications

The Durastar Heavy Duty S40 Series is built for exceptional durability. The combination of solid polyurethane and glass-filled nylon ensures long-lasting performance, even under constant use in demanding environments. The caster is resistant to wear, chemicals, and moisture, making it ideal for environments with harsh conditions. Whether you are transporting goods in a warehouse, moving hospital equipment, or navigating factory floors, this caster delivers performance you can trust.

Perfect for a variety of industries, including logistics, manufacturing, healthcare, and retail, this heavy-duty caster is engineered to enhance workflow efficiency and reduce operational downtime. Its 1200 lb capacity ensures that even your heaviest loads are moved smoothly and safely.

Customization & Versatility

One of the standout features of the Durastar Heavy Duty S40 Series is its versatility. You can choose between different top plate sizes and bearing options to ensure a perfect fit for your specific needs. This level of customization helps you optimize the caster's performance based on the environment and requirements of your equipment.

Whether you need a caster for precision movement or maximum load-bearing capacity, this product can be configured to meet your exact specifications, offering unmatched flexibility for a wide range of applications.

Why Choose Durastar Heavy Duty S40 Series Casters?

If you need a high-performance, reliable, and customizable caster for heavy-duty tasks, the Durastar Heavy Duty S40 Series is the perfect choice. With its impressive load capacity, durable construction, and easy maneuverability, it’s designed to improve your workflow, reduce wear on your floors, and enhance operational efficiency. Invest in quality that lasts, and trust the Durastar 40 Series for all your heavy-duty caster needs.

Upgrade Your Mobility Solutions Today

Choose the Durastar Heavy Duty S40 Series and experience superior caster performance that meets the highest standards of reliability, durability, and ease of use. Perfect for your toughest applications, it’s time to take your mobility solutions to the next level.

Frequently Asked Questions

What is the load capacity of this caster?+

This 4" x 2" Polyurethane on Nylon Swivel Caster – 1200 lb is rated to 1200 lbs per caster. Size a set by dividing the total load by the number of casters, and for uneven floors assume 3 of 4 casters carry the load. Keep continuous-use loads within about 75-80% of the rating.

What wheel does this caster use?+

This caster runs a Solid Polyurethane wheel with a 2" tread width. Polyurethane protects finished floors, rolls quietly, and resists most chemicals while carrying heavy loads.

What plate size and bolt pattern does it use?+

This caster uses a top-plate mount. Measure your existing mounting holes before ordering; if you are replacing casters, match the bolt pattern - most standard patterns interchange across brands.

Is this a swivel or rigid caster, and how does the brake work?+

This is a Swivel caster. Swivel casters rotate 360 degrees for full maneuverability. For most mobile equipment we recommend 2 swivel + 2 rigid, or 4 swivel with at least 2 brakes.

What temperature range can this caster handle?+

Rated for Up to 180°F. Operating outside the rated range can reduce wheel life and load capacity, so match it to your environment (wash-down, freezer, oven-adjacent, etc.).

What floors and applications is it best for?+

The Solid Polyurethane wheel performs best on smooth to semi-smooth floors including sealed concrete, tile, and epoxy. For non-marking or clean-environment needs, ask us about matching tread options.

What is the overall mounted height?+

The overall height (floor to top of plate or stem) is 5-5/8". Account for it when checking equipment clearance, dock height, and ergonomic working height.

How do I order, and what are the terms?+

We accept purchase orders and offer Net 30 on approved accounts, ACH, and all major cards, plus tax-exempt ordering with a resale or exemption certificate. Volume discounts apply automatically; request a bulk quote for large or recurring orders. Stock items carry a 30-day return policy in unused condition (made-to-order items are non-returnable once production starts).

4
4" x 2" Polyurethane on Nylon Swivel Caster – 1200 lb | CasterHQ

$66.00

Technical Specifications

Identification
Brand Durastar
Dimensions & Mounting
Wheel Diameter 4"
Wheel Tread Width 2"
Overall Height 5-5/8"
Mount Style Plate
Rig Type Swivel
Load & Performance
Wheel Capacity 1200 lbs
Temp Range Up to 180°F
Brake Type No Brake
Materials & Finish
Wheel Material Solid Polyurethane
Frame Material Zinc Plated Steel
Reference Dimensions
5-5/8" OVERALL HEIGHT 4" x 2" WHEEL DIA x W
Overall Height5-5/8"
Wheel4" x 2"
Wheel MaterialSolid Polyurethane
Illustrative caster profile drawn to this item's proportions — dimensions are manufacturer specification values. Confirm against the technical table before ordering.
Will This Caster Handle Your Load?
Enter your loaded weight — we derate to 3 effective casters on a 4-caster rig, per industry practice for uneven floors.
Rated capacity: 1200 lbs per caster. For dynamic loads, towing, or debris-strewn floors, apply additional safety factor · full engineering tools →

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