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DURASTAR

Durastar 4" x 2" Rigid Caster | 800 lb Heavy Duty Capacity

Wheel
4" x 2"
Capacity
800 lbs
Overall Height
5-5/8"
Plate Size
4" x 4-1/2"
BHP
2-5/8" x 3-5/8" slotted to 3" x 3"
Bolt
3/8"
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  • Purchase orders accepted for approved accounts
  • Net 30 terms for qualified businesses
  • ACH, credit card, and tax-exempt ordering
  • Bulk and contract pricing on fleet quantities
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Product Overview

Durastar Medium Heavy Duty 30 Series - 4" x 2" Polyurethane on Glass-filled Nylon Rigid Caster


Product Overview

The Durastar Medium Heavy Duty 30 Series 4" x 2" Polyurethane on Glass-filled Nylon Rigid Caster is a cutting-edge mobility solution designed for demanding industrial and commercial applications. With an impressive 800 lb load capacity and a versatile 4" x 4-1/2" top plate, this caster offers exceptional performance, durability, and versatility for various environments.

Key Features and Benefits

  • Superior Load Capacity: Supports up to 800 lbs, ideal for medium to heavy-duty industrial applications
  • Advanced Wheel Technology: 4" x 2" Polyurethane on Glass-filled Nylon wheel for optimal durability and floor protection
  • Versatile Top Plate: 4" x 4-1/2" plate for secure mounting on various equipment
  • Enhanced Durability: Double welded legs for increased strength and longevity
  • Corrosion Resistant: Zinc plated finish to resist rust and environmental factors
  • Precision Engineering: 5/8" diameter nut and bolt kingpin for stable performance
  • Customizable Bearing Options: Choose from Roller, Precision Ball, or Delrin bearings to suit your specific needs

Applications

The Durastar 30 Series casters are perfect for use in:

  • Material handling equipment
  • Food service carts
  • Industrial machinery
  • Warehouse dollies
  • Manufacturing facilities
  • Maintenance platforms
  • Conveyors
  • Platform trucks
  • Security carts
  • Utility carts
  • Lift tables
Key Features

Top 10 Product Features

  1. High Load Capacity: Supports up to 800 lbs, ideal for medium to heavy-duty industrial applications
  2. Advanced Wheel Technology: 4" x 2" Polyurethane on Glass-filled Nylon wheel for optimal durability and floor protection
  3. Rigid Caster Design: Ensures stability and directional control for precise material handling
  4. Versatile Mounting: 4" x 4-1/2" top plate for secure installation on various equipment
  5. Customizable Bearing Options: Choose from Roller, Precision Ball, or Delrin bearings to suit specific needs
  6. Enhanced Durability: Double welded legs and zinc-plated finish for increased strength and corrosion resistance
  7. Chemical Resistance: Polyurethane and glass-filled nylon materials resist oils, greases, and cleaning agents
  8. Wide Temperature Range: Suitable for use from -40°F to 180°F, ensuring versatility in various environments
  9. Smooth Rolling: Polyurethane tread provides easy maneuverability with minimal rolling resistance
  10. Made in USA: Manufactured to high-quality standards, ensuring reliability and performance
Ordering & Shipping Information

Order processing

In stock. Orders placed before 12pm CT (Mon–Fri) typically ship the same or next business day from our Mansfield, TX warehouse.

Shipping method

Smaller orders ship parcel (UPS/FedEx Ground). Heavy or bulk quantities consolidate to LTL freight. The method and final cost are shown before payment, so there are no post-checkout adjustments.

Payment & procurement terms

Purchase orders — accepted from approved accounts
Net 30 terms — available on approved credit
ACH & all major cards — Visa, MC, Amex, Discover
Tax-exempt — submit your resale/exemption certificate

New to CasterHQ? Open an account or request terms and send your resale or tax-exemption certificate before ordering so it is applied at checkout.

Volume pricing & quotes

Quantity discounts apply automatically — no codes needed. For large, recurring, or custom requirements, request a bulk quote and our team will confirm pricing, lead time, and total landed freight upfront.

Returns & warranty

Stock items carry a 30-day return policy in unused, resalable condition. Made-to-order and custom items are non-returnable once production starts. All products carry the manufacturer's warranty against defects.

Typical transit times after shipment

Central & Southern U.S.: typically 1–2 business days
East & West Coasts: typically 2–3 business days
Remote areas and freight deliveries may take longer.

Need an exact freight quote or blanket PO?

For pallet freight, scheduled releases, or blanket purchase orders, contact our team and we'll confirm total landed cost before you commit. Direct line: 844-439-4335.

Additional Information

Durastar Medium Heavy Duty 30 Series - 4" x 2" Polyurethane on Glass-filled Nylon Rigid Caster


Product Overview

The Durastar Medium Heavy Duty 30 Series 4" x 2" Polyurethane on Glass-filled Nylon Rigid Caster is a premium mobility solution designed for demanding industrial and commercial applications. With an impressive 800 lb load capacity and a versatile 4" x 4-1/2" top plate, this caster offers exceptional performance, durability, and versatility for various environments.

Applications

The Durastar 30 Series casters are perfect for use in:

  • Material handling equipment
  • Food service carts
  • Industrial machinery
  • Warehouse dollies
  • Manufacturing facilities
  • Maintenance platforms
  • Conveyors
  • Platform trucks
  • Security carts
  • Utility carts
  • Lift tables

Why Choose Durastar 30 Series?

The Durastar 30 Series combines functionality and strength, enhancing operational efficiency in demanding work environments. With its focus on durability and reliability, this caster series minimizes downtime and maximizes productivity. Trust Durastar for heavy-duty performance that meets the rigorous demands of modern industrial and commercial applications.

Quality Assurance

Durastar casters are backed by a comprehensive warranty, ensuring peace of mind for your investment. Our dedicated support team is available to assist with any questions or concerns, providing expert guidance for your specific application needs.

Conclusion

The Durastar Medium Heavy Duty 30 Series 4" x 2" Polyurethane on Glass-filled Nylon Rigid Caster represents the pinnacle of industrial mobility solutions. By combining robust construction, advanced engineering, and versatile functionality, this caster series delivers unparalleled performance in demanding environments. Upgrade your equipment today and experience the Durastar difference in efficiency, durability, and reliability.

Frequently Asked Questions

What is the load capacity of this caster?+

This 4" x 2" Polyurethane Glass-Filled Nylon Rigid Caster – 800 lb is rated to 800 lbs per caster. Size a set by dividing the total load by the number of casters, and for uneven floors assume 3 of 4 casters carry the load. Keep continuous-use loads within about 75-80% of the rating.

What wheel does this caster use?+

This caster runs a Nylon wheel with a 2" tread width. Nylon resists chemicals and moisture and carries high loads, which suits washdown and wet environments.

What plate size and bolt pattern does it use?+

This caster uses a top-plate mount with a 4" x 4-1/2" plate and a 2-5/8" x 3-5/8" slotted to 3" x 3" bolt pattern. Measure your existing mounting holes before ordering; if you are replacing casters, match the bolt pattern - most standard patterns interchange across brands.

Is this a swivel or rigid caster, and how does the brake work?+

This is a Rigid caster. Rigid casters track straight for directional stability. For most mobile equipment we recommend 2 swivel + 2 rigid, or 4 swivel with at least 2 brakes.

What temperature range can this caster handle?+

Rated for -40°F to 180°F. Operating outside the rated range can reduce wheel life and load capacity, so match it to your environment (wash-down, freezer, oven-adjacent, etc.).

What floors and applications is it best for?+

The Nylon wheel performs best on smooth, hard industrial floors. For non-marking or clean-environment needs, ask us about matching tread options.

What is the overall mounted height?+

The overall height (floor to top of plate or stem) is 5-5/8". Account for it when checking equipment clearance, dock height, and ergonomic working height.

How do I order, and what are the terms?+

We accept purchase orders and offer Net 30 on approved accounts, ACH, and all major cards, plus tax-exempt ordering with a resale or exemption certificate. Volume discounts apply automatically; request a bulk quote for large or recurring orders. Stock items carry a 30-day return policy in unused condition (made-to-order items are non-returnable once production starts).

Technical FAQs & Engineering Notes

Application guidance for load margin, wheel materials, and swivel construction. Confirm ratings against your duty cycle, floor, and temperature before final spec.

How do I properly factor the 25% safety margin into a multi-caster cart configuration?

Treat published load capacity as a continuous working limit, not a one-time peak. Divide total loaded cart weight (product + rack + fixtures) by the number of casters that share the load, then size so that working load per caster stays at or below about 75% of the rated capacity (a common ~25% margin). On four-wheel oven racks, uneven floors and thermal growth can shift load to two or three casters; if your process routinely parks on imperfect floors, engineer for three-caster support rather than perfect four-way share. Confirm ratings at your process temperature — heat softens many wheel compounds and can lower usable capacity versus room-temperature catalog numbers.

When must an application bypass standard polyurethane and spec high-temperature glass-filled nylon or phenolic wheels?

Bypass standard polyurethane when continuous or cyclic wheel temperatures exceed the urethane compound’s published service range (often well below typical bake / washdown-after-heat zones). Spec glass-filled nylon or phenolic (or other high-temp tread systems on the PDP) when racks enter ovens, proofers, or wash tunnels where tread softening, bond failure, or flat spots would appear with PU. Match the wheel to the hottest surface the tread sees, including residual heat after exit, and verify chemical exposure (cleaners, fats, steam) against the material notes on this product. When in doubt, ask for the temperature and duty cycle — we will confirm whether this SKU or a high-temp alternate is the right call.

Why do traditional kingpin swivel raceways fail prematurely under towing or AGV side-thrust loads compared to kingpinless alternatives?

A traditional kingpin clamps the swivel assembly through a single axial fastener. Repeated side thrust from towing, tugger lines, or AGV path corrections loads that pin and the raceway faces in ways ordinary cart steering does not. Over time that shows up as elongated kingpin holes, brinelled races, or loose swivels. Kingpinless (or forged integrated) raceways distribute thrust through a continuous race path instead of relying on that central pin — better suited when side loads are planned into the duty cycle. Oven-rack and high-temp lines still need the correct wheel material first; upgrade the swivel construction when towing or powered side loads are part of the application, not only when heat is.

4
4" x 2" Polyurethane Glass-Filled Nylon Rigid Caster – 800 lb | CasterHQ

$40.00

Technical Specifications

Specifications

Identification
Part Number / SKU30-R-420-MU-03
Product SeriesDurastar 30 Series
Core
Load Capacity800 lbs
Wheel Diameter4"
Wheel Width2"
Floor to top of mounting plate (or stem shoulder).Overall Height (OAH)Floor to top of mounting plate (or stem shoulder).5-5/8"
Rig TypeRigid
BrakeNo Brake
Mounting
Mount StylePlate
Plate Size4" x 4-1/2"
Center-to-center spacing of the top-plate mounting holes.Bolt Hole Pattern (BHP)Center-to-center spacing of the top-plate mounting holes.2-5/8" x 3-5/8" slotted to 3" x 3"
Recommended Mounting Bolt3/8"
Wheel
Wheel MaterialNylon
Construction
Frame / FinishZinc Plated Steel
Temperature Range-40°F to 180°F
Reference Dimensions
CASTERHQ Interactive 3DSeries geometry
Loading 3D model…

Drag to rotate. Select a label (OAH, Plate, BHP, Dia, Width) for its dimensioned drawing view; Esc or Back to 3D returns. Double-click or Reset view to recenter. Values from manufacturer specs; series geometry for the 2" tread plate caster family.

Download STEP (3D CAD) AP214 · 199 KB
Other formats

Series geometry, reference only. Verify critical dims against the spec table.

Free for design use. Redistribution or resale prohibited.

OAH5-5/8"
Dia4"
Width2"
Plate4" x 4-1/2"
BHP2-5/8" x 3-5/8" slotted to 3" x 3"
View 2D drawingSide, front & top plate views
Side elevation
OAH 5-5/8"DIA 4"DIA 4"
Front elevation
WIDTH 2"
Top plate
4" 4"PLATE 4-1/2" 3-5/8" 2-5/8"SLOTTED TO 3" x 3"
BHP 2-5/8" x 3-5/8" slotted to 3" x 3"
CASTERHQ
Reference drawing2" tread plate caster series · 4" wheel
Units: inchesThird-angle projection
Reference only. Not for fabrication. Outlines drawn to scale from series CAD geometry; dimension values come from product specifications. Confirm against the technical table before ordering.
Overall Height5-5/8"
Wheel4" x 2"
Top Plate4" x 4-1/2"
Bolt Pattern2-5/8" x 3-5/8" slotted to 3" x 3"
Wheel MaterialNylon
Illustrative series geometry for the 2" tread plate caster family. Dimensions are manufacturer specification values. Confirm against the technical table before ordering.
Will This Caster Handle Your Load?
Enter your loaded weight. We derate to 3 effective casters on a 4-caster rig, per industry practice for uneven floors.
Rated capacity: 800 lbs per caster. For dynamic loads, towing, or debris-strewn floors, apply additional safety factor · full engineering tools →
Fitment & Interchange
MountPlate
Plate Size4" x 4-1/2"
Bolt Pattern2-5/8" x 3-5/8" slotted to 3" x 3"
Rig TypeRigid
BrakeNo Brake
Slotted holes fit multiple bolt patterns, ideal for retrofits
Replacing an existing caster? Match the bolt pattern first, then wheel size · more 4" x 4-1/2" plate casters →
Documentation
Spec sheet (PDF) 30-day pricing honored Caster selection guide Caster University Fleet & contract pricing Net 30 available
30-day returns · manufacturer warranty · spec support: 844-439-4335 (Mon–Fri 8–5 CST)

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