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DURASTAR

4" x 2" Polyurethane on Nylon Rigid Caster – 1200 lb | 4" x 4-1/2" Top Plate

Wheel
4" x 2"
Capacity
1200 lbs
Overall Height
5-5/8"
Plate Size
4" x 4-1/2"
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Business Purchasing
  • Purchase orders accepted for approved accounts
  • Net 30 terms for qualified businesses
  • ACH, credit card, and tax-exempt ordering
  • Bulk and contract pricing on fleet quantities
Jordan W., Founder Bob C., Director of Sales
Not sure this is the right spec? Jordan (Founder) and Bob (45+ years in casters) review applications before you order.
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Product Overview
At a glance
Load capacity1200 lbs
Wheel4" × 2" Solid Polyurethane
MountPlate — 4" x 4-1/2"
TypeRigid
Overall height5-5/8"
TemperatureUp to 180°F

Durastar Medium Heavy Duty 34 Series - 4" x 2" Heavy Duty Solid Polyurethane on Glass-filled Nylon Rigid Caster - 1200 lb Capacity, & 4" x 4-1/2" Top Plate


Product Features

  • Material Composition: Heavy Duty Solid Polyurethane on Glass-filled Nylon for superior durability
  • Capacity: 1200 lb load capacity for robust performance
  • Wheel Design: Offers exceptional wear resistance and smooth operation
  • Top Plate Dimensions: 4" x 4-1/2" for easy installation and compatibility
  • Applications: Ideal for industrial, commercial, and heavy-duty material handling environments

The Durastar Medium Heavy Duty 34 Series Caster is engineered for demanding applications where performance and durability are paramount. Featuring a 4" x 2" heavy-duty solid polyurethane wheel mounted on glass-filled nylon, this caster is built to withstand heavy loads while ensuring smooth movement on a variety of surfaces. With a robust 1200 lb capacity, this caster is perfect for high-weight tasks, providing reliability and efficiency in every move.

The polyurethane-on-glass-filled-nylon wheel design delivers superior wear resistance, making it ideal for environments that demand long-lasting performance. Whether you're handling industrial machinery, medical equipment, or large commercial carts, the Durastar 34 Series caster is engineered to perform under pressure. Its smooth function makes it ideal for precise maneuvering in tight spaces.

The caster's 4" x 4-1/2" top plate ensures compatibility with a wide range of mounting configurations, offering seamless installation for various applications. Designed for both heavy-duty and medium-duty usage, this caster provides an unmatched combination of strength, reliability, and flexibility, supporting your mobility needs in industrial, commercial, and manufacturing environments.

Elevate Your Mobility Solutions

Choose the Durastar 34 Series for unmatched strength and performance. Enhance your material handling efficiency and ensure smooth mobility for your heaviest loads. Order now and experience the difference in quality and reliability.

Key Features

Top Product Features

  • Heavy Duty Construction: Built with a durable 4" x 2" solid polyurethane wheel mounted on glass-filled nylon for maximum strength and performance.
  • 1200 lb Load Capacity: Engineered to support heavy-duty applications, ensuring reliability and safety under substantial loads.
  • Enhanced Durability: The polyurethane wheel provides exceptional wear resistance, offering long-lasting performance even in the most demanding environments.
  • Easy Installation: The 4" x 4-1/2" top plate ensures compatibility with a wide range of equipment, making installation quick and seamless.
  • Versatile Applications: Ideal for industrial, medical, and commercial settings, providing flexibility for a variety of mobility needs.
  • Superior Performance: Designed to perform optimally in high-weight and high-demand applications, providing peace of mind in critical operations.
  • Shock Mitigation: The caster absorbs impact, reducing strain on both the caster and the surface it rolls over, prolonging its lifespan and maintaining smooth movement.
  • Ergonomic Wheel Design: Minimizes user effort and strain by providing smooth and easy rolling action, enhancing productivity and user comfort.
  • USA-Made Quality: Proudly made in the USA, ensuring consistent quality, reliability, and performance across every unit.
Ordering & Shipping Information

Order processing

In stock. Orders placed before 12pm CT (Mon–Fri) typically ship the same or next business day from our Mansfield, TX warehouse.

Shipping method

Smaller orders ship parcel (UPS/FedEx Ground). Heavy or bulk quantities consolidate to LTL freight. The method and final cost are shown before payment, so there are no post-checkout adjustments.

Payment & procurement terms

Purchase orders — accepted from approved accounts
Net 30 terms — available on approved credit
ACH & all major cards — Visa, MC, Amex, Discover
Tax-exempt — submit your resale/exemption certificate

New to CasterHQ? Open an account or request terms and send your resale or tax-exemption certificate before ordering so it is applied at checkout.

Volume pricing & quotes

Quantity discounts apply automatically — no codes needed. For large, recurring, or custom requirements, request a bulk quote and our team will confirm pricing, lead time, and total landed freight upfront.

Returns & warranty

Stock items carry a 30-day return policy in unused, resalable condition. Made-to-order and custom items are non-returnable once production starts. All products carry the manufacturer's warranty against defects.

Typical transit times after shipment

Central & Southern U.S.: typically 1–2 business days
East & West Coasts: typically 2–3 business days
Remote areas and freight deliveries may take longer.

Need an exact freight quote or blanket PO?

For pallet freight, scheduled releases, or blanket purchase orders, contact our team and we'll confirm total landed cost before you commit. Direct line: 844-439-4335.

Additional Information

Durastar 34 Series 4" x 2" Heavy Duty Solid Polyurethane on Glass-filled Nylon Rigid Caster - 1200 lb Capacity, & 4" x 4-1/2" Top Plate


Extended Product Information

The Durastar 34 Series caster combines cutting-edge design with superior durability. Featuring a 4" x 2" solid polyurethane wheel mounted on a robust glass-filled nylon core, this caster provides long-lasting performance in demanding environments. With a 1200 lb weight capacity, it is engineered to handle the toughest industrial and commercial tasks, making it the ideal choice for heavy-duty material handling, industrial machinery, and warehouse applications.

Unmatched Durability and Performance

Durastar's polyurethane on glass-filled nylon wheel is designed to handle extreme conditions, offering exceptional wear resistance. This durable combination ensures that the caster performs well on a variety of surfaces, from concrete floors to more delicate surfaces. The caster's performance remains reliable even under heavy loads, making it an excellent investment for any business requiring strong mobility solutions. Whether navigating tight aisles or carrying heavy industrial equipment, the Durastar 34 Series caster delivers both speed and reliability.

Easy Installation and Compatibility

With a 4" x 4-1/2" top plate, the Durastar 34 Series caster is designed to be compatible with most industrial and commercial equipment. Whether you are upgrading existing carts, industrial machinery, or manufacturing tools, the universal top plate size ensures an easy installation process. This versatility saves time and money on customization while providing a reliable and long-lasting solution for your mobility needs.

Versatile Applications in Multiple Industries

The Durastar 34 Series caster is ideal for a range of industries, including manufacturing, healthcare, logistics, and more. Its 1200 lb load capacity makes it perfect for material handling in environments that deal with heavy equipment, machinery, or large cargo. Whether it’s used in hospitals for medical carts or in factories for machinery, this caster meets the demands of rigorous operations and ensures smooth, trouble-free movement even in the most challenging conditions.

Shock Mitigation and User Comfort

Durastar's caster design is focused on reducing shock and impact, which helps to protect the caster as well as the surfaces it rolls over. This shock-absorbing feature reduces wear and tear on both the caster and the floor, providing longevity and maintaining smooth performance. Additionally, it minimizes the physical strain on operators, making it easier for them to move heavy loads for extended periods without discomfort.

USA-Made for Superior Quality

Proudly manufactured in the USA, the Durastar 34 Series caster guarantees superior craftsmanship and quality assurance. Each caster undergoes strict testing to meet high industry standards for performance and durability. By choosing USA-made products, you are not only ensuring the reliability of your mobility solutions but also supporting domestic manufacturing excellence.

Upgrade Your Operations with Durastar Caster Solutions

Invest in the Durastar 34 Series Heavy Duty Rigid Caster to enhance mobility, improve operational efficiency, and provide lasting performance for your industrial and commercial needs. Contact us today to find the right solution for your workspace or facility.

Frequently Asked Questions

What is the load capacity of this caster?+

This 4" x 2" Polyurethane on Nylon Rigid Caster – 1200 lb is rated to 1200 lbs per caster. Size a set by dividing the total load by the number of casters, and for uneven floors assume 3 of 4 casters carry the load. Keep continuous-use loads within about 75-80% of the rating.

What wheel does this caster use?+

This caster runs a Solid Polyurethane wheel with a 2" tread width. Polyurethane protects finished floors, rolls quietly, and resists most chemicals while carrying heavy loads.

What plate size and bolt pattern does it use?+

This caster uses a top-plate mount with a 4" x 4-1/2" plate and a 2-5/8" x 3-3/8" slotted to 3" x 3" bolt pattern. Measure your existing mounting holes before ordering; if you are replacing casters, match the bolt pattern - most standard patterns interchange across brands.

Is this a swivel or rigid caster, and how does the brake work?+

This is a Rigid caster. Rigid casters track straight for directional stability. For most mobile equipment we recommend 2 swivel + 2 rigid, or 4 swivel with at least 2 brakes.

What temperature range can this caster handle?+

Rated for Up to 180°F. Operating outside the rated range can reduce wheel life and load capacity, so match it to your environment (wash-down, freezer, oven-adjacent, etc.).

What floors and applications is it best for?+

The Solid Polyurethane wheel performs best on smooth to semi-smooth floors including sealed concrete, tile, and epoxy. For non-marking or clean-environment needs, ask us about matching tread options.

What is the overall mounted height?+

The overall height (floor to top of plate or stem) is 5-5/8". Account for it when checking equipment clearance, dock height, and ergonomic working height.

How do I order, and what are the terms?+

We accept purchase orders and offer Net 30 on approved accounts, ACH, and all major cards, plus tax-exempt ordering with a resale or exemption certificate. Volume discounts apply automatically; request a bulk quote for large or recurring orders. Stock items carry a 30-day return policy in unused condition (made-to-order items are non-returnable once production starts).

4
4" x 2" Polyurethane on Nylon Rigid Caster – 1200 lb | 4" x 4-1/2" Top Plate

$35.00

Technical Specifications

Identification
Brand Durastar
Dimensions & Mounting
Wheel Diameter 4"
Wheel Tread Width 2"
Overall Height 5-5/8"
Plate Size 4" x 4-1/2"
Bolt Hole Pattern 2-5/8" x 3-3/8" slotted to 3" x 3"
Mount Style Plate
Rig Type Rigid
Load & Performance
Wheel Capacity 1200 lbs
Temp Range Up to 180°F
Brake Type No Brake
Materials & Finish
Wheel Material Solid Polyurethane
Frame Material Zinc Plated Steel
Reference Dimensions
5-5/8" OVERALL HEIGHT 4" x 2" WHEEL DIA x W 4" x 4-1/2" PLATE
Overall Height5-5/8"
Wheel4" x 2"
Top Plate4" x 4-1/2"
Bolt Pattern2-5/8" x 3-3/8" slotted to 3" x 3"
Wheel MaterialSolid Polyurethane
Illustrative caster profile drawn to this item's proportions — dimensions are manufacturer specification values. Confirm against the technical table before ordering.
Will This Caster Handle Your Load?
Enter your loaded weight — we derate to 3 effective casters on a 4-caster rig, per industry practice for uneven floors.
Rated capacity: 1200 lbs per caster. For dynamic loads, towing, or debris-strewn floors, apply additional safety factor · full engineering tools →
Fitment & Interchange
MountPlate
Plate Size4" x 4-1/2"
Bolt Pattern2-5/8" x 3-3/8" slotted to 3" x 3"
Rig TypeRigid
BrakeNo Brake
Slotted holes — fits multiple bolt patterns, ideal for retrofits
Replacing an existing caster? Match the bolt pattern first, then wheel size · more 4" x 4-1/2" plate casters →

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