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DURASTAR

4" x 2" Phenolic Rigid Caster 4" x 4-1/2" Top Plate – 800 lb | CasterHQ

Wheel
4" x 2"
Capacity
800 lbs
Overall Height
5-5/8"
Plate Size
4" x 4-1/2"
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Business Purchasing
  • Purchase orders accepted for approved accounts
  • Net 30 terms for qualified businesses
  • ACH, credit card, and tax-exempt ordering
  • Bulk and contract pricing on fleet quantities
Jordan W., Founder Bob C., Director of Sales
Not sure this is the right spec? Jordan (Founder) and Bob (45+ years in casters) review applications before you order.
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Product Overview
At a glance
Load capacity800 lbs
Wheel4" × 2" Phenolic
MountPlate — 4" x 4-1/2"
TypeRigid
Overall height5-5/8"
TemperatureUp to 250°F

Durastar Medium Heavy Duty 34 Series - 4" x 2" Phenolic Rigid Caster - 800 lb Capacity, & 4" x 4-1/2" Top Plate


Product Features

  • Durability: Built to withstand tough environments with an 800 lb capacity
  • Material: High-strength phenolic wheel for heavy-duty applications
  • Top Plate: 4" x 4-1/2" top plate ensures easy installation and stability
  • Applications: Ideal for industrial, commercial, and warehouse settings

The Durastar Medium Heavy Duty 34 Series 4" x 2" Phenolic Rigid Caster is engineered for heavy-duty performance, supporting up to an 800 lb load capacity. Designed for use in demanding environments, this caster features a high-strength phenolic wheel that delivers exceptional durability and resistance to wear.

With its 4" x 4-1/2" top plate, this caster offers easy installation and ensures a secure fit, making it a versatile choice for various applications. Whether you're outfitting industrial equipment, material handling systems, or warehouse carts, this caster provides reliable performance in every setting.

Featuring smooth action, the Durastar caster ensures effortless maneuverability, allowing for quick turns and precise positioning. Perfect for use in industrial, commercial, and warehouse applications, this caster helps optimize workflows and efficiency.

Enhance Your Mobility with Durastar Casters

Upgrade your equipment with the Durastar Medium Heavy Duty 34 Series caster today. Built for strength, reliability, and smooth movement, it’s the perfect choice for demanding environments where performance matters most.

Key Features

Top Product Features

  • Heavy-Duty Load Capacity: Supports up to 800 lbs, ideal for industrial, commercial, and warehouse environments.
  • Phenolic Wheel Material: Provides exceptional durability and wear resistance, making it suitable for high-demand applications.
  • 4" x 2" Wheel Size: Perfectly balanced for smooth maneuverability and stability, even in tough conditions.
  • 4" x 4-1/2" Top Plate: Ensures easy installation and provides secure mounting for added stability and durability.
  • Industrial-Grade Construction: Built to withstand the toughest environments, ideal for factories, warehouses, and material handling equipment.
  • Corrosion-Resistant: Phenolic wheel construction resists damage from harsh chemicals, moisture, and other environmental factors.
  • Versatile Applications: Perfect for carts, trolleys, heavy machinery, and other equipment needing reliable mobility.
  • Ergonomic Design: Reduces strain on workers by providing smooth, easy-to-move solutions for industrial and commercial use.
  • USA-Made Quality: Manufactured to high standards with a focus on craftsmanship and long-lasting performance.
Ordering & Shipping Information

Order processing

In stock. Orders placed before 12pm CT (Mon–Fri) typically ship the same or next business day from our Mansfield, TX warehouse.

Shipping method

Smaller orders ship parcel (UPS/FedEx Ground). Heavy or bulk quantities consolidate to LTL freight. The method and final cost are shown before payment, so there are no post-checkout adjustments.

Payment & procurement terms

Purchase orders — accepted from approved accounts
Net 30 terms — available on approved credit
ACH & all major cards — Visa, MC, Amex, Discover
Tax-exempt — submit your resale/exemption certificate

New to CasterHQ? Open an account or request terms and send your resale or tax-exemption certificate before ordering so it is applied at checkout.

Volume pricing & quotes

Quantity discounts apply automatically — no codes needed. For large, recurring, or custom requirements, request a bulk quote and our team will confirm pricing, lead time, and total landed freight upfront.

Returns & warranty

Stock items carry a 30-day return policy in unused, resalable condition. Made-to-order and custom items are non-returnable once production starts. All products carry the manufacturer's warranty against defects.

Typical transit times after shipment

Central & Southern U.S.: typically 1–2 business days
East & West Coasts: typically 2–3 business days
Remote areas and freight deliveries may take longer.

Need an exact freight quote or blanket PO?

For pallet freight, scheduled releases, or blanket purchase orders, contact our team and we'll confirm total landed cost before you commit. Direct line: 844-439-4335.

Additional Information

Durastar Medium Heavy Duty 34 Series - 4" x 2" Phenolic Rigid Caster - 800 lb Capacity & 4" x 4-1/2" Top Plate


Product Overview

The Durastar Medium Heavy Duty 34 Series 4" x 2" Phenolic Rigid Caster is engineered for superior performance in demanding industrial environments. With a robust 800 lb capacity, this caster is designed to handle heavy loads with ease, making it an ideal choice for a variety of applications including warehouse carts, material handling equipment, and industrial machinery.

Built with a high-strength phenolic wheel, this caster offers exceptional durability and wear resistance. The 4" x 2" size is optimized for smooth maneuverability, allowing for quick turns and precise positioning. Whether you're working in a factory, warehouse, or commercial setting, the Durastar caster provides reliable and long-lasting mobility solutions.

Ideal Applications

The Durastar 34 Series caster is perfect for a wide range of applications. Whether you need to enhance the mobility of carts in a warehouse or require a durable solution for material handling equipment, this caster excels in environments where strength and reliability are crucial. Its high capacity and smooth action make it an excellent choice for industrial machinery, medical equipment, and commercial carts.

Why Choose Durastar?

Durastar casters are engineered to meet the needs of heavy-duty environments, offering a combination of strength, durability, and ease of use. With an 800 lb capacity and a high-strength phenolic wheel, you can trust Durastar to provide reliable mobility solutions that keep your equipment moving smoothly. Made to handle the toughest conditions, these casters ensure long-lasting performance in even the most demanding industrial, commercial, and warehouse settings.

Upgrade Your Mobility Today

Elevate your operations with the Durastar Medium Heavy Duty 34 Series caster. Built for performance, durability, and ease of use, it's the perfect choice for your industrial and commercial mobility needs. Invest in quality today and experience smoother, more efficient workflows.

Frequently Asked Questions

What is the load capacity of this caster?+

This 4" x 2" Phenolic Rigid Caster 4" x 4-1/2" Top Plate – 800 lb is rated to 800 lbs per caster. Size a set by dividing the total load by the number of casters, and for uneven floors assume 3 of 4 casters carry the load. Keep continuous-use loads within about 75-80% of the rating.

What wheel does this caster use?+

This caster runs a Phenolic wheel with a 2" tread width. Phenolic carries high loads on smooth, hard floors and tolerates heat, but transmits more shock than an elastomer tread.

What plate size and bolt pattern does it use?+

This caster uses a top-plate mount with a 4" x 4-1/2" plate and a 2-5/8" x 3-3/8" slotted to 3" x 3" bolt pattern. Measure your existing mounting holes before ordering; if you are replacing casters, match the bolt pattern - most standard patterns interchange across brands.

Is this a swivel or rigid caster, and how does the brake work?+

This is a Rigid caster. Rigid casters track straight for directional stability. For most mobile equipment we recommend 2 swivel + 2 rigid, or 4 swivel with at least 2 brakes.

What temperature range can this caster handle?+

Rated for Up to 250°F. Operating outside the rated range can reduce wheel life and load capacity, so match it to your environment (wash-down, freezer, oven-adjacent, etc.).

What floors and applications is it best for?+

The Phenolic wheel performs best on smooth, hard industrial floors. For non-marking or clean-environment needs, ask us about matching tread options.

What is the overall mounted height?+

The overall height (floor to top of plate or stem) is 5-5/8". Account for it when checking equipment clearance, dock height, and ergonomic working height.

How do I order, and what are the terms?+

We accept purchase orders and offer Net 30 on approved accounts, ACH, and all major cards, plus tax-exempt ordering with a resale or exemption certificate. Volume discounts apply automatically; request a bulk quote for large or recurring orders. Stock items carry a 30-day return policy in unused condition (made-to-order items are non-returnable once production starts).

4
4" x 2" Phenolic Rigid Caster 4" x 4-1/2" Top Plate – 800 lb | CasterHQ

$35.00

Technical Specifications

Identification
Brand Durastar
Dimensions & Mounting
Wheel Diameter 4"
Wheel Tread Width 2"
Overall Height 5-5/8"
Plate Size 4" x 4-1/2"
Bolt Hole Pattern 2-5/8" x 3-3/8" slotted to 3" x 3"
Mount Style Plate
Rig Type Rigid
Load & Performance
Wheel Capacity 800 lbs
Temp Range Up to 250°F
Brake Type No Brake
Materials & Finish
Wheel Material Phenolic
Frame Material Zinc Plated Steel
Reference Dimensions
5-5/8" OVERALL HEIGHT 4" x 2" WHEEL DIA x W 4" x 4-1/2" PLATE
Overall Height5-5/8"
Wheel4" x 2"
Top Plate4" x 4-1/2"
Bolt Pattern2-5/8" x 3-3/8" slotted to 3" x 3"
Wheel MaterialPhenolic
Illustrative caster profile drawn to this item's proportions — dimensions are manufacturer specification values. Confirm against the technical table before ordering.
Will This Caster Handle Your Load?
Enter your loaded weight — we derate to 3 effective casters on a 4-caster rig, per industry practice for uneven floors.
Rated capacity: 800 lbs per caster. For dynamic loads, towing, or debris-strewn floors, apply additional safety factor · full engineering tools →
Fitment & Interchange
MountPlate
Plate Size4" x 4-1/2"
Bolt Pattern2-5/8" x 3-3/8" slotted to 3" x 3"
Rig TypeRigid
BrakeNo Brake
Slotted holes — fits multiple bolt patterns, ideal for retrofits
Replacing an existing caster? Match the bolt pattern first, then wheel size · more 4" x 4-1/2" plate casters →

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