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Metal Wheel Casters: Semi-Steel, Machined Steel & Ductile/Forged

Diameter: 4 to 12 inTread: 1-1/4, 1-1/2, 2, 2-1/2, 3 inCapacity: up to 6,000 lb
Metal wheels are cast or machined from gray iron semi-steel, ductile steel or forged steel, so they keep their shape under loads and heat that would crush a softer tread. Semi-steel runs from 300 lb at 4 x 1-1/4 in to 2,500 lb, and ductile steel from 1,500 lb to 6,000 lb at 6 x 3 in. Listed heat ratings are 600°F for semi-steel and 800°F for ductile steel. They are loud, roll hard over debris and can mark or chip floors.

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3 types

Capacity shown is per caster (per wheel for wheels).

Metal Wheels: buying guide

Metal wheels in gray iron semi-steel, ductile steel and machined steel for heavy, hot and rough work. They give the highest ratings here but no floor protection.

4 to 12 in300 to 6,000 lb per wheel600 to 800°F listedShips from Mansfield, TX

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Three metals, three jobs

Hamilton sums up metal wheels as the highest capacity and easiest rolling option, with no floor protection, and popular for high heat [S1]. Within that, the metal sets the limit [S2].

Metal Sizes here Rated load Listed temperature
Gray iron semi-steel 4 x 1-1/4 to 12 x 3 in 300 to 2,500 lb -45 to 600°F
Ductile steel 4 x 2 to 8 x 2 in, 6 x 2-1/2, 6 x 3 in 1,500 to 6,000 lb -45 to 800°F
Steel (Made in USA) 4 x 1-1/2 in 600 lb Up to 800°F
Machined steel 4 x 2 in 2,500 lb -22 to 750°F

Product fields [S2].

Semi-steel examples: 4 x 2 in 700 lb, 5 x 2 in 1,000 lb, 6 x 2 in 1,200 lb, 8 x 2 in 1,400 lb, and 6 x 3, 10 x 3 and 12 x 3 in at 2,500 lb. Ductile steel jumps from 1,500 lb at 6 x 2 in to 3,500 lb at 6 x 2-1/2 in and 6,000 lb at 6 x 3 in [S2]. Acorn's guide lists ductile iron to 6,000 lb and forged steel from 1,400 to 20,000 lb, so these numbers sit within the normal range for each metal [S3].

Use metal wheels for

  • Die carts, foundry and forge carts, heavy fixtures and steel mill transfer carts.
  • Hot work: kilns, heat-treat lines and ovens, within the listed temperature.
  • Floors covered in chips, slag or sharp scrap that would cut a rubber or poly tread.

Do not use them for

  • Finished, coated or tile floors. Metal marks and can chip concrete edges.
  • Quiet areas. Metal on concrete is the loudest wheel option.
  • Loads that need cushion. For heavy loads on smooth floors with floor protection, see polyurethane on iron, rated up to 8,000 lb.

Semi-steel or ductile steel?

Gray iron semi-steel is the economy choice for steady loads. Ductile steel tolerates shock and impact better and takes the higher ratings and the 800°F listing. If carts get dropped, bumped into dock plates or towed, pay for ductile.

Metal wheel questions

What is the difference between semi-steel and ductile steel wheels?

Semi-steel is gray cast iron, rated here 300 to 2,500 lb and to 600°F. Ductile steel takes shock better and is rated 1,500 to 6,000 lb and to 800°F.

Will steel wheels damage my floor?

They can. Metal wheels give no floor protection and can mark or chip concrete, tile and coatings.

How hot can metal caster wheels get?

Listed ratings are 600°F for semi-steel and 800°F for ductile and USA-made steel. Check the bearing and grease rating too.

What is the heaviest-rated metal wheel here?

The 6 x 3 in ductile steel wheel, rated 6,000 lb.

Sources

  • [S1] Hamilton Caster, Industrial Caster Wheels overview and Phenolic & Polyolefin page (hamiltoncaster.com/Wheels): capacity range and use notes for each wheel family; phenolic is resin with macerated canvas, polyolefin is blended polymers such as polyethylene and polypropylene.
  • [S2] CasterHQ product fields (rated load, diameter, width, wheel and core material, temperature range, mount) and product descriptions for the items on this page, pulled October 20, 2026.
  • [S3] Acorn standard wheel selection guide PDF (acornindprod.com): cast iron -40 to 800°F, forged steel 1,400 to 20,000 lb, ductile iron to 6,000 lb.

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