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Enhance your operations with the Kingpinless Heavy Duty 40 Series 5" x 2" Phenolic Swivel Caster, engineered to support up to 1000 lbs. This durable caster is designed for demanding environments where strength and performance are key. The phenolic wheel ensures a long lifespan and reliable mobility, even under heavy loads.
With versatile options for top plate sizes and bearing configurations, you can customize this caster to fit your exact requirements. Whether you're in need of a high-capacity caster for industrial machinery or a swivel caster for smooth movement in tight spaces, this product delivers optimal functionality.
Engineered with precision, the Kingpinless Heavy Duty 40 Series offers both performance and reliability, making it the ideal choice for applications such as manufacturing facilities, warehouses, and heavy-duty equipment transport. Its robust design ensures smooth and effortless mobility, reducing strain and improving overall productivity.
Choose the Kingpinless Heavy Duty 40 Series Phenolic Swivel Caster to elevate your business's mobility solutions. Experience strength, precision, and customized performance with every use.
Order processing
In stock. Orders placed before 12pm CT (Mon–Fri) typically ship the same or next business day from our Mansfield, TX warehouse.
Shipping method
Smaller orders ship parcel (UPS/FedEx Ground). Heavy or bulk quantities consolidate to LTL freight. The method and final cost are shown before payment, so there are no post-checkout adjustments.
Payment & procurement terms
New to CasterHQ? Open an account or request terms and send your resale or tax-exemption certificate before ordering so it is applied at checkout.
Volume pricing & quotes
Quantity discounts apply automatically — no codes needed. For large, recurring, or custom requirements, request a bulk quote and our team will confirm pricing, lead time, and total landed freight upfront.
Returns & warranty
Stock items carry a 30-day return policy in unused, resalable condition. Made-to-order and custom items are non-returnable once production starts. All products carry the manufacturer's warranty against defects.
Central & Southern U.S.: typically 1–2 business days
East & West Coasts: typically 2–3 business days
Remote areas and freight deliveries may take longer.
For pallet freight, scheduled releases, or blanket purchase orders, contact our team and we'll confirm total landed cost before you commit. Direct line: 844-439-4335.
The Durastar Heavy Duty 40 Series 5" x 2" Phenolic Swivel Caster is designed for superior strength and durability, making it the perfect solution for industries that require reliable, high-performance casters. With a capacity to handle up to 1000 lbs, this caster is engineered to support heavy loads while providing smooth and easy maneuverability across various surfaces.
Manufactured with a robust phenolic wheel, this caster is ideal for industrial applications where long-lasting performance is essential. The swivel design ensures smooth directional changes, especially in tight spaces, while the customizable top plate and bearing options allow you to tailor the caster to meet your specific operational needs.
The Durastar Heavy Duty 40 Series 5" x 2" Phenolic Swivel Caster is perfect for a wide range of industries and applications. Whether you're in manufacturing, logistics, or distribution, this caster provides the strength and maneuverability required for smooth operations. Ideal for:
When it comes to durability and reliability, Durastar Heavy Duty 40 Series casters stand out as one of the best options for heavy-duty industrial and commercial use. The high-quality phenolic wheel and customizable features ensure that you get a caster suited precisely for your needs, whether for high-load capacities or tight-space maneuverability. With a strong focus on reducing maintenance costs and improving efficiency, Durastar casters provide exceptional long-term value for any business.
Invest in the Durastar Heavy Duty 40 Series today and experience the unmatched performance and reliability that comes with choosing a trusted brand for your mobility solutions.
Transform your mobility solutions by choosing the Durastar Heavy Duty 40 Series 5" x 2" Phenolic Swivel Caster. Improve operational efficiency, reduce worker strain, and ensure smooth, reliable performance in the most demanding environments. Order now and experience the difference.
This 5" x 2" Phenolic Swivel Kingpinless Caster – 1000 lb is rated to 1000 lbs per caster. Size a set by dividing the total load by the number of casters, and for uneven floors assume 3 of 4 casters carry the load. Keep continuous-use loads within about 75-80% of the rating.
This caster runs a Phenolic wheel with a 2" tread width. Phenolic carries high loads on smooth, hard floors and tolerates heat, but transmits more shock than an elastomer tread.
This caster uses a top-plate mount with a 4" x 4-1/2", 4-1/2" x 6-1/4" plate. Measure your existing mounting holes before ordering; if you are replacing casters, match the bolt pattern - most standard patterns interchange across brands.
This is a Swivel caster. Swivel casters rotate 360 degrees for full maneuverability. For most mobile equipment we recommend 2 swivel + 2 rigid, or 4 swivel with at least 2 brakes.
Rated for Up to 250°F. Operating outside the rated range can reduce wheel life and load capacity, so match it to your environment (wash-down, freezer, oven-adjacent, etc.).
The Phenolic wheel performs best on smooth, hard industrial floors. For non-marking or clean-environment needs, ask us about matching tread options.
The overall height (floor to top of plate or stem) is 6-1/2". Account for it when checking equipment clearance, dock height, and ergonomic working height.
We accept purchase orders and offer Net 30 on approved accounts, ACH, and all major cards, plus tax-exempt ordering with a resale or exemption certificate. Volume discounts apply automatically; request a bulk quote for large or recurring orders. Stock items carry a 30-day return policy in unused condition (made-to-order items are non-returnable once production starts).
Application guidance for load margin, wheel materials, and swivel construction. Confirm ratings against your duty cycle, floor, and temperature before final spec.
Start with total system weight (payload + structure + fixtures), divide by casters that actually share the load, and keep continuous working load per caster at or below roughly 75% of catalog capacity (~25% margin). Heavy-duty kingpinless frames are often used on uneven floors, docks, and towed trains where dynamic load transfer is common — do not assume perfect four-caster share. If impact, drop-offs, or shock loading is expected, treat the margin as a floor, not a stretch goal, and confirm capacity at the wheel diameter and tread you select on this PDP. Dynamic and side loads are separate from static catalog ratings; call out towing or AGV duty when you quote so we can sanity-check the configuration.
Stay with polyurethane when floors are relatively smooth, temperatures stay inside the PU service window, and you want floor protection plus rollability. Move to phenolic, glass-filled nylon, or other high-temp / high-hardness options when heat, certain chemicals, or very high point loads push past what standard PU can sustain. Kingpinless construction solves swivel durability under thrust; it does not raise the wheel’s temperature or chemical limit. Use the wheel material and temperature fields on this product (and sibling SKUs) to match the environment — heat duty and side-thrust duty are independent selection axes.
Kingpin swivels concentrate clamping and much of the axial stack through one pin. Towing hitches, AGV corrections, and side scrub introduce lateral and moment loads that work that pin and the race faces harder than hand-pushed carts. Typical early wear modes include kingpin stretch or hole elongation, race brinelling, and increasing swivel play. Kingpinless designs replace that single-pin stack with a machined or forged raceway that carries thrust through the race path, which is why they are the usual spec for powered towing and higher side-load industrial carts. Pair kingpinless swivels with a wheel and bearing package rated for the same duty — the swivel upgrade alone does not fix an undersized tread or bearing.
$80.00
| Identification | |
|---|---|
| Part Number / SKU | 40-S-520-PH |
| Product Series | Durastar 40 Series |
| Core | |
| Load Capacity | 1000 lbs |
| Wheel Diameter | 5" |
| Wheel Width | 2" |
| Floor to top of mounting plate (or stem shoulder).Overall Height (OAH)Floor to top of mounting plate (or stem shoulder). | 6-1/2" |
| Rig Type | Swivel |
| Brake | No Brake |
| Distance from swivel centerline to the outer edge of the wheel when turned.Swivel RadiusDistance from swivel centerline to the outer edge of the wheel when turned. | 3-3/4" |
| Swivel Construction | Kingpinless |
| Mounting | |
| Mount Style | Plate |
| Plate Size | 4" x 4-1/2", 4-1/2" x 6-1/4" |
| Wheel | |
| Wheel Material | Phenolic |
| Construction | |
| Frame / Finish | Zinc Plated Steel |
| Temperature Range | Up to 250°F |
Drag to rotate. Select a label (OAH, Plate, BHP, Dia, Width) for its dimensioned drawing view; Esc or Back to 3D returns. Double-click or Reset view to recenter. Values from manufacturer specs; series geometry for the 2" tread plate caster family.
Series geometry, reference only. Verify critical dims against the spec table.
Free for design use. Redistribution or resale prohibited.
Drag to rotate. Select a label (OAH, Plate, BHP, Dia, Width) for its dimensioned drawing view; Esc or Back to 3D returns. Double-click or Reset view to recenter. Values from manufacturer specs; series geometry for the 2" tread plate caster family.
Series geometry, reference only. Verify critical dims against the spec table.
Free for design use. Redistribution or resale prohibited.
Your selection is highlighted. Every option shares its wheel size and mount; a Direct fit tag means the same mounting plate — a drop-in replacement. Step up or down in load rating within the same duty class, all in stock.
| Casters (in stock) | Load capacity | Wheel | Type | Overall height | Price | |
|---|---|---|---|---|---|---|
| 800 lbsLighter duty | 5" × 2"Polyurethane | Swivel | 6-1/2" | $28.00 | View → | |
| 800 lbsLighter duty | 5" × 2"Polyurethane | Swivel | 6-1/2" | $51.00 | View → | |
| 1000 lbs | 5" × 2"Phenolic | Swivel | 6-1/2" | $80.00 | Viewing | |
| 1000 lbsSame capacity | 5" × 2"Phenolic | Rigid | 6-1/2" | $20.00 | View → | |
| 1000 lbsSame capacity | 5" × 2"Semi-Steel | Rigid | 6-1/2" | $31.00 | View → |
