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DURASTAR

40 Series 5" x 2" Semi-Steel Kingpinless Swivel Caster

Wheel
5" x 2"
Capacity
1000 lbs
Overall Height
6-1/2"
Plate Size
4" x 4-1/2"
Swivel Radius
3-3/4"
Tech specsSpec sheet PDF3D view
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  • Purchase orders accepted for approved accounts
  • Net 30 terms for qualified businesses
  • ACH, credit card, and tax-exempt ordering
  • Bulk and contract pricing on fleet quantities
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Product Overview

Kingpinless Heavy Duty 40 Series - 5" x 2" Semi-Steel Swivel Caster - 1000 lb Capacity


Product Features

  • Heavy Duty Performance: Designed to withstand heavy loads with a 1000 lb capacity
  • Size Options: Choose between top plate size for a customized fit
  • Durable Design: Semi-steel construction for strength and longevity
  • Swivel Functionality: Provides superior maneuverability in any direction
  • Versatile Bearings: Select the bearing type that best suits your application
  • Ideal Applications: Perfect for industrial, warehouse, and material handling environments

The Kingpinless Heavy Duty 40 Series 5" x 2" Semi-Steel Swivel Caster is engineered for maximum performance in demanding environments. With a robust 1000 lb capacity, these casters provide superior load handling and smooth maneuverability, making them an ideal choice for heavy-duty applications in industries such as manufacturing, logistics, and warehouses.

Built with semi-steel construction, this caster ensures durability and long-lasting performance, even in the most rugged conditions. The swivel functionality allows for 360-degree movement, enabling easy maneuvering in tight spaces and ensuring efficiency in material handling operations.

Additionally, you can choose between different top plate sizes and bearing types to ensure a perfect fit for your specific needs. Whether you need a caster for smooth floors or heavy-duty surfaces, the Kingpinless 40 Series delivers the strength and flexibility required for efficient mobility solutions.

Designed for industrial and warehouse use, these casters are trusted by professionals who require reliability and high performance. Upgrade your mobility solutions with the Kingpinless Heavy Duty 40 Series and experience the difference in strength, durability, and maneuverability.

Upgrade Your Mobility Solutions with Kingpinless

Enhance your operational efficiency with the Kingpinless Heavy Duty 40 Series Swivel Casters. Built for heavy loads and designed to offer long-lasting performance, these casters are your solution to reliable, high-performance mobility. Get yours today and experience the ultimate in industrial mobility.

Key Features

Top 10 Product Features

  • Heavy Duty Performance: Designed to support up to 1000 lbs, ensuring reliability under heavy loads for industrial and warehouse settings.
  • Customizable Top Plate Sizes: Choose between 2-1/2" x 3-5/8", 2-11/16" x 3-5/8", or 4" x 4-1/2" to suit your specific mobility needs.
  • Durable Semi-Steel Construction: Built for strength and longevity, offering high resistance to wear and tear in demanding environments.
  • Swivel Functionality: 360-degree swivel action for maximum maneuverability, making it easy to navigate tight spaces.
  • Flexible Bearing Options: Select from various bearing types to match your operational requirements, enhancing caster performance and reliability.
  • Industrial and Warehouse Ready: Perfect for material handling, manufacturing, and logistics, ensuring reliable mobility for heavy-duty tasks.
  • Ergonomic Design: Designed to reduce strain and improve ease of movement, making it suitable for long-term use without compromising performance.
  • Superior Load Handling: Engineered to withstand tough conditions, ensuring consistent performance even under heavy and repeated use.
  • Long-Lasting Performance: Crafted to offer durability and longevity, reducing maintenance needs and increasing overall cost-effectiveness.
  • Versatile Applications: Ideal for various industries, including manufacturing, warehouses, hospitals, and logistics, providing reliable mobility for all heavy-duty needs.
Ordering & Shipping Information

Order processing

In stock. Orders placed before 12pm CT (Mon–Fri) typically ship the same or next business day from our Mansfield, TX warehouse.

Shipping method

Smaller orders ship parcel (UPS/FedEx Ground). Heavy or bulk quantities consolidate to LTL freight. The method and final cost are shown before payment, so there are no post-checkout adjustments.

Payment & procurement terms

Purchase orders — accepted from approved accounts
Net 30 terms — available on approved credit
ACH & all major cards — Visa, MC, Amex, Discover
Tax-exempt — submit your resale/exemption certificate

New to CasterHQ? Open an account or request terms and send your resale or tax-exemption certificate before ordering so it is applied at checkout.

Volume pricing & quotes

Quantity discounts apply automatically — no codes needed. For large, recurring, or custom requirements, request a bulk quote and our team will confirm pricing, lead time, and total landed freight upfront.

Returns & warranty

Stock items carry a 30-day return policy in unused, resalable condition. Made-to-order and custom items are non-returnable once production starts. All products carry the manufacturer's warranty against defects.

Typical transit times after shipment

Central & Southern U.S.: typically 1–2 business days
East & West Coasts: typically 2–3 business days
Remote areas and freight deliveries may take longer.

Need an exact freight quote or blanket PO?

For pallet freight, scheduled releases, or blanket purchase orders, contact our team and we'll confirm total landed cost before you commit. Direct line: 844-439-4335.

Additional Information

Durastar Heavy Duty 40 Series 5" x 2" Semi-Steel Swivel Caster - 1000 lb Capacity

The Durastar Heavy Duty 40 Series 5" x 2" Semi-Steel Swivel Caster offers unbeatable durability and strength, engineered for heavy-duty applications with a robust 1000 lb weight capacity. This versatile caster is built to withstand the demanding conditions of industrial, warehouse, and material handling environments. With customizable features and superior maneuverability, the Durastar caster ensures that your mobility needs are met efficiently and effectively.

Why Choose Durastar Heavy Duty 40 Series Casters?

The Durastar Heavy Duty 40 Series caster is designed for professionals who need reliable and durable solutions to handle heavy loads. Whether used in warehouses, factories, or material handling areas, these casters stand out for their ability to deliver consistent performance over time, even in tough conditions.

With options for top plate sizes and bearing types, the Durastar caster can be customized to meet specific mobility requirements, ensuring you can find the perfect fit for your needs. The semi-steel construction ensures that this caster is not only strong but also resistant to the wear and tear typically seen in industrial environments.

By investing in Durastar, you're choosing a product that combines durability, performance, and cost-effectiveness, designed to keep your operations moving smoothly and efficiently. It's a perfect fit for any business looking to enhance its mobility solutions without compromising on quality or reliability.

Upgrade Your Operations with Durastar Casters

Don’t let inefficient mobility solutions slow down your workflow. Upgrade to the Durastar Heavy Duty 40 Series 5" x 2" Semi-Steel Swivel Caster today and experience the difference in strength, durability, and maneuverability. Perfect for industrial, warehouse, and material handling needs, the Durastar caster is the ultimate choice for high-performance mobility.

Frequently Asked Questions

What is the load capacity of this caster?+

This 5" x 2" Semi-Steel Swivel Kingpinless Caster – 1000 lb is rated to 1000 lbs per caster. Size a set by dividing the total load by the number of casters, and for uneven floors assume 3 of 4 casters carry the load. Keep continuous-use loads within about 75-80% of the rating.

What wheel does this caster use?+

This caster runs a Semi-Steel wheel with a 2" tread width. Steel / iron wheels give maximum capacity and durability on smooth, hard industrial floors and tolerate heat.

What plate size and bolt pattern does it use?+

This caster uses a top-plate mount with a 4" x 4-1/2", 4-1/2" x 6-1/4" plate. Measure your existing mounting holes before ordering; if you are replacing casters, match the bolt pattern - most standard patterns interchange across brands.

Is this a swivel or rigid caster, and how does the brake work?+

This is a Swivel caster. Swivel casters rotate 360 degrees for full maneuverability. For most mobile equipment we recommend 2 swivel + 2 rigid, or 4 swivel with at least 2 brakes.

What temperature range can this caster handle?+

Rated for -45°F to 600°F. Operating outside the rated range can reduce wheel life and load capacity, so match it to your environment (wash-down, freezer, oven-adjacent, etc.).

What floors and applications is it best for?+

The Semi-Steel wheel performs best on smooth, hard industrial floors. For non-marking or clean-environment needs, ask us about matching tread options.

What is the overall mounted height?+

The overall height (floor to top of plate or stem) is 6-1/2". Account for it when checking equipment clearance, dock height, and ergonomic working height.

How do I order, and what are the terms?+

We accept purchase orders and offer Net 30 on approved accounts, ACH, and all major cards, plus tax-exempt ordering with a resale or exemption certificate. Volume discounts apply automatically; request a bulk quote for large or recurring orders. Stock items carry a 30-day return policy in unused condition (made-to-order items are non-returnable once production starts).

Technical FAQs & Engineering Notes

Application guidance for load margin, wheel materials, and swivel construction. Confirm ratings against your duty cycle, floor, and temperature before final spec.

How do I properly factor the 25% safety margin into a multi-caster cart configuration?

Start with total system weight (payload + structure + fixtures), divide by casters that actually share the load, and keep continuous working load per caster at or below roughly 75% of catalog capacity (~25% margin). Heavy-duty kingpinless frames are often used on uneven floors, docks, and towed trains where dynamic load transfer is common — do not assume perfect four-caster share. If impact, drop-offs, or shock loading is expected, treat the margin as a floor, not a stretch goal, and confirm capacity at the wheel diameter and tread you select on this PDP. Dynamic and side loads are separate from static catalog ratings; call out towing or AGV duty when you quote so we can sanity-check the configuration.

When must an application bypass standard polyurethane and spec high-temperature glass-filled nylon or phenolic wheels?

Stay with polyurethane when floors are relatively smooth, temperatures stay inside the PU service window, and you want floor protection plus rollability. Move to phenolic, glass-filled nylon, or other high-temp / high-hardness options when heat, certain chemicals, or very high point loads push past what standard PU can sustain. Kingpinless construction solves swivel durability under thrust; it does not raise the wheel’s temperature or chemical limit. Use the wheel material and temperature fields on this product (and sibling SKUs) to match the environment — heat duty and side-thrust duty are independent selection axes.

Why do traditional kingpin swivel raceways fail prematurely under towing or AGV side-thrust loads compared to kingpinless alternatives?

Kingpin swivels concentrate clamping and much of the axial stack through one pin. Towing hitches, AGV corrections, and side scrub introduce lateral and moment loads that work that pin and the race faces harder than hand-pushed carts. Typical early wear modes include kingpin stretch or hole elongation, race brinelling, and increasing swivel play. Kingpinless designs replace that single-pin stack with a machined or forged raceway that carries thrust through the race path, which is why they are the usual spec for powered towing and higher side-load industrial carts. Pair kingpinless swivels with a wheel and bearing package rated for the same duty — the swivel upgrade alone does not fix an undersized tread or bearing.

5
5" x 2" Semi-Steel Swivel Kingpinless Caster – 1000 lb | CasterHQ

$80.00

Technical Specifications

Specifications

Identification
Part Number / SKU40-S-520-SS
Product SeriesDurastar 40 Series
Core
Load Capacity1000 lbs
Wheel Diameter5"
Wheel Width2"
Floor to top of mounting plate (or stem shoulder).Overall Height (OAH)Floor to top of mounting plate (or stem shoulder).6-1/2"
Rig TypeSwivel
BrakeNo Brake
Distance from swivel centerline to the outer edge of the wheel when turned.Swivel RadiusDistance from swivel centerline to the outer edge of the wheel when turned.3-3/4"
Swivel ConstructionKingpinless
Mounting
Mount StylePlate
Plate Size4" x 4-1/2", 4-1/2" x 6-1/4"
Wheel
Wheel MaterialSemi-Steel
Wheel ColorGray
Construction
Frame / FinishZinc Plated Steel
Temperature Range-45°F to 600°F
Reference Dimensions
CASTERHQ Interactive 3DSeries geometry
Loading 3D model…

Drag to rotate. Select a label (OAH, Plate, BHP, Dia, Width) for its dimensioned drawing view; Esc or Back to 3D returns. Double-click or Reset view to recenter. Values from manufacturer specs; series geometry for the 2" tread plate caster family.

Download STEP (3D CAD) AP214 · 523 KB
Other formats

Series geometry, reference only. Verify critical dims against the spec table.

Free for design use. Redistribution or resale prohibited.

OAH6-1/2"
Dia5"
Width2"
Plate4" x 4-1/2"
BHP2-5/8" x 3-5/8" slotted to 3" x 3"
View 2D drawingSide, front & top plate views
Side elevation
OAH 6-1/2"DIA 5"DIA 5"
Front elevation
WIDTH 2"
Top plate
4" 4"PLATE 4-1/2" 3-5/8" 2-5/8"SLOTTED TO 3" x 3"
BHP 2-5/8" x 3-5/8" slotted to 3" x 3"
CASTERHQ
Reference drawing2" tread plate caster series · 5" wheel
Units: inchesThird-angle projection
Reference only. Not for fabrication. Outlines drawn to scale from series CAD geometry; dimension values come from product specifications. Confirm against the technical table before ordering.
Overall Height6-1/2"
Wheel5" x 2"
Top Plate4" x 4-1/2"
Bolt Pattern2-5/8" x 3-5/8" slotted to 3" x 3"
Wheel MaterialSemi-Steel
Illustrative series geometry for the 2" tread plate caster family. Dimensions are manufacturer specification values. Confirm against the technical table before ordering.
Will This Caster Handle Your Load?
Enter your loaded weight. We derate to 3 effective casters on a 4-caster rig, per industry practice for uneven floors.
Rated capacity: 1000 lbs per caster. For dynamic loads, towing, or debris-strewn floors, apply additional safety factor · full engineering tools →
Fitment & Interchange
MountPlate
Plate Size4" x 4-1/2"
Rig TypeSwivel
BrakeNo Brake
Replacing an existing caster? Match the bolt pattern first, then wheel size · more 4" x 4-1/2" plate casters →
Documentation
Spec sheet (PDF) 30-day pricing honored Caster selection guide Caster University Fleet & contract pricing Net 30 available
30-day returns · manufacturer warranty · spec support: 844-439-4335 (Mon–Fri 8–5 CST)

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