Up to 350 lbs
Up to 7,000 lbs
Up to 16,000 lbs
Up to 40,000 lbs
Shock absorbing
Outdoor / rough terrain
View All Specialty Casters
Browse all specialty caster types
All measurements indicate the wheel diameter by the tread width.
The below capacity ranges indicate the working (dynamic) load that each caster will support. A safety factor should be included in your formula to determine your required load rating per caster.
W/(C-1)=R W is total weight needed to move. C is total number of casters required. R is ideal load rating, with safety factor built in. Divide the total load weight by one less caster than you will use to safely determine load rating.
Plate dimensions shown are overall mounting plate size.
When replacing existing casters, select the closest plate size and verify bolt-hole compatibility.
BHP = Bolt Hole Pattern, shown under each plate.
The Durastar Heavy Duty S40 Series 5" x 2" SIRIUS Polyurethane on Aluminum Swivel Caster offers exceptional durability and strength with a 1200 lb load capacity. This caster is designed to withstand the toughest industrial environments, ensuring smooth and efficient mobility for your equipment.
Constructed with high-quality polyurethane on aluminum, this caster combines superior wear resistance with easy maneuverability, making it ideal for heavy-duty applications. Whether you're moving large machinery, equipment, or heavy loads, the Durastar SIRIUS caster provides reliable performance under demanding conditions.
Choose from a variety of top plate sizes to meet your specific requirements, and select the ideal bearing type for your application to ensure optimal performance and efficiency. The swivel design enables smooth rotation, even in tight spaces, enhancing your ability to maneuver with ease.
With a focus on reliability, durability, and performance, the Durastar S40 Series caster is the perfect solution for those seeking a high-performance caster for industrial and commercial environments. Experience the strength and versatility of the Durastar Heavy Duty caster today and improve the efficiency of your operations.
Upgrade your mobility systems with the Durastar Heavy Duty S40 Series caster. Trust in its 1200 lb capacity, durability, and smooth operation to support your most demanding applications.
Order processing
In stock. Orders placed before 12pm CT (Mon–Fri) typically ship the same or next business day from our Mansfield, TX warehouse.
Shipping method
Smaller orders ship parcel (UPS/FedEx Ground). Heavy or bulk quantities consolidate to LTL freight. The method and final cost are shown before payment, so there are no post-checkout adjustments.
Payment & procurement terms
New to CasterHQ? Open an account or request terms and send your resale or tax-exemption certificate before ordering so it is applied at checkout.
Volume pricing & quotes
Quantity discounts apply automatically — no codes needed. For large, recurring, or custom requirements, request a bulk quote and our team will confirm pricing, lead time, and total landed freight upfront.
Returns & warranty
Stock items carry a 30-day return policy in unused, resalable condition. Made-to-order and custom items are non-returnable once production starts. All products carry the manufacturer's warranty against defects.
Central & Southern U.S.: typically 1–2 business days
East & West Coasts: typically 2–3 business days
Remote areas and freight deliveries may take longer.
For pallet freight, scheduled releases, or blanket purchase orders, contact our team and we'll confirm total landed cost before you commit. Direct line: 844-439-4335.
The Durastar Heavy Duty S40 Series 5" x 2" SIRIUS Polyurethane on Aluminum Swivel Caster is engineered for high-performance applications where reliability, durability, and ease of use are paramount. Designed to support up to 1200 lbs, this caster is an ideal solution for demanding environments, offering smooth maneuverability and superior load handling. Whether you need it for industrial equipment, warehouses, or hospitals, this caster provides unmatched functionality across a wide range of uses.
Constructed with a robust combination of polyurethane on aluminum, the Durastar caster offers exceptional wear resistance and durability. Polyurethane is well-known for its ability to withstand harsh environments, making this caster ideal for heavy-duty tasks. The aluminum core further enhances the caster's strength while keeping it lightweight and easy to handle.
Featuring a precision-engineered swivel design, this caster ensures smooth rotation and easy maneuverability, even in tight spaces. Whether you need to navigate narrow aisles or move large equipment in a congested area, the swivel feature provides superior control and agility. It is especially useful in environments where flexibility and quick adjustments are required.
With a 1200 lb load capacity, the Durastar Heavy Duty caster is built to handle some of the heaviest loads. Whether you’re moving machinery, large equipment, or bulky items, this caster can handle it all. It’s designed for industrial and commercial settings where heavy-duty tasks are common, ensuring reliability under pressure. The caster’s high-performance design guarantees smooth operation even with maximum load capacity.
Durastar gives you the flexibility to choose the perfect caster for your needs with customizable stainless top plate sizes and various bearing types. Select the top plate size that best suits your equipment, and choose between different bearing options to optimize the caster’s performance for your specific application. This customization ensures you get the perfect match for your equipment and operational requirements.
The ergonomic design of the Durastar caster not only reduces user strain but also increases operational efficiency. The combination of lightweight materials, smooth swiveling, and high load-bearing capacity means you can move heavy loads with less effort. This design minimizes the physical strain on workers and improves productivity, making it a valuable addition to any industrial or commercial setting.
The Durastar Heavy Duty caster is versatile enough to handle a wide range of applications across multiple industries. It is perfect for industrial settings, warehouses, hospitals, and other commercial environments that require robust, long-lasting mobility solutions. From heavy machinery to medical equipment, this caster excels in demanding conditions, providing optimal performance wherever it’s used.
Built for long-term use, the Durastar caster is designed to withstand the wear and tear of daily use in harsh conditions. The combination of polyurethane and aluminum offers excellent resistance to abrasions, impacts, and other stresses, making this caster a durable and reliable solution for years to come. Whether you’re moving heavy equipment or continuously navigating high-traffic areas, the Durastar caster will continue to perform at its best.
Proudly manufactured in the USA, the Durastar Heavy Duty caster is a product of high-quality craftsmanship and manufacturing standards. By choosing a USA-made product, you are ensuring that you’re investing in a caster that adheres to the highest industry standards for durability and performance.
Whether it’s heavy machinery in a factory or medical equipment in a hospital, the Durastar S40 Series caster delivers dependable performance in even the most demanding environments. Its superior design and quality materials ensure that it can handle tough conditions without compromising performance or safety.
This 5" x 2" Polyurethane on Aluminum Swivel Caster – 1200 lb is rated to 1200 lbs per caster. Size a set by dividing the total load by the number of casters, and for uneven floors assume 3 of 4 casters carry the load. Keep continuous-use loads within about 75-80% of the rating.
This caster runs a Polyurethane wheel with a 2" tread width. Polyurethane protects finished floors, rolls quietly, and resists most chemicals while carrying heavy loads.
This caster uses a top-plate mount. Measure your existing mounting holes before ordering; if you are replacing casters, match the bolt pattern - most standard patterns interchange across brands.
This is a Swivel caster. Swivel casters rotate 360 degrees for full maneuverability. For most mobile equipment we recommend 2 swivel + 2 rigid, or 4 swivel with at least 2 brakes.
Rated for -20°F to 180°F. Operating outside the rated range can reduce wheel life and load capacity, so match it to your environment (wash-down, freezer, oven-adjacent, etc.).
The Polyurethane wheel performs best on smooth to semi-smooth floors including sealed concrete, tile, and epoxy. For non-marking or clean-environment needs, ask us about matching tread options.
The overall height (floor to top of plate or stem) is 6-1/2". Account for it when checking equipment clearance, dock height, and ergonomic working height.
We accept purchase orders and offer Net 30 on approved accounts, ACH, and all major cards, plus tax-exempt ordering with a resale or exemption certificate. Volume discounts apply automatically; request a bulk quote for large or recurring orders. Stock items carry a 30-day return policy in unused condition (made-to-order items are non-returnable once production starts).
$67.00
| Identification | |
| Brand | Durastar |
| Dimensions & Mounting | |
| Wheel Diameter | 5" |
| Wheel Tread Width | 2" |
| Overall Height | 6-1/2" |
| Mount Style | Plate |
| Rig Type | Swivel |
| Load & Performance | |
| Wheel Capacity | 1200 lbs |
| Temp Range | -20°F to 180°F |
| Brake Type | No Brake |
| Materials & Finish | |
| Wheel Material | Polyurethane |
| Frame Material | Zinc Plated Steel |
5" x 2" Polyurethane on Iron Rigid Caster – 1100 lb | CasterHQ
5" x 2" · 1100 lbs
$36
5" x 2" Polyurethane on Iron Swivel Caster – 1100 lb | 4" x 4-1/2" Plate | CasterHQ
5" x 2" · 1100 lbs
$49
View all 5′ x 2′ casters & wheels →
Your selection is highlighted. Every option shares its wheel size and mount; a Direct fit tag means the same mounting plate — a drop-in replacement. Step up or down in load rating, all in-stock.
| Casters (in stock) | Load capacity | Wheel | Type | Overall height | Price | |
|---|---|---|---|---|---|---|
| 1100 lbsLighter duty | 5" × 2"Polyurethane | Swivel | 6-1/2" | $49.00 | View → | |
| 1100 lbsLighter duty | 5" × 2"Polyurethane | Swivel with Total Lock Brake + brake | 6-1/2" | $86.00 | View → | |
| 1200 lbs | 5" × 2"Polyurethane | Swivel | 6-1/2" | $67.00 | Viewing | |
| 1200 lbsSame capacity | 5" × 2"Polyurethane | Swivel | 6-1/2" | $67.00 | View → | |
| 2600 lbsHeavier duty | 5" × 2"Polyolefin | Rigid | 6-1/2" | $113.00 | View → |




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