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All measurements indicate the wheel diameter by the tread width.

The below capacity ranges indicate the working (dynamic) load that each caster will support. A safety factor should be included in your formula to determine your required load rating per caster.

W/(C-1)=R W is total weight needed to move. C is total number of casters required. R is ideal load rating, with safety factor built in. Divide the total load weight by one less caster than you will use to safely determine load rating.

Plate dimensions shown are overall mounting plate size.
When replacing existing casters, select the closest plate size and verify bolt-hole compatibility.
BHP = Bolt Hole Pattern, shown under each plate.

BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-7/8″, slotted to 3″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 1-3/4″ × 2-15/16″ slotted to 2-3/8″ × 3-3/8″
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-5/8” X 3-5/8” (Slotted to 3” x 3”)
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
BHP: 2-7/16" x 4-15/16" slotted to 3-3/8" x 5-1/4"
(3″ Wide Casters), Industry-Standard
(3″ Wide Casters), Industry-Standard
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 3-3/8" x 5-1/4" slotted to 4-1/8" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
BHP: 4-1/8" x 6" slotted to 4-1/2" x 6-1/8"
View All • 21 Plate Sizes
View All • 21 Plate Sizes
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Caster Wheel Materials & Selection Guide

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DuraStar 40 Series Casters · Up to 2,500 lb · 4"–8" · Polyurethane

Diameter: 4, 5, 6, 8 inTread: 2 inCapacity: up to 2,000 lb
40 Series casters for bake carts, metalworking fixtures, and debris-heavy floors. You will see wheel diameters 4, 5, 6, 8 in, polyurethane, phenolic, and nylon treads, and plate-mount frames across the SKUs listed below. Match bolt-hole spacing or stem diameter to the frame before you standardize a fleet. Size capacity from the heaviest corner load with shock margin, and keep overall height consistent across the set.

Shop by type

11 types

Wheel = wheel diameter · capacity is per caster.

1500 lbs
TieredPricing
Kingpinless Heavy Duty 40 Series - 5" x 2" Heavy Duty Solid Polyurethane on Glass-filled Nylon Swivel Caster - 1500 lb Capacity, Choose between Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
5" x 2" Polyurethane on Nylon Swivel Kingpinless Caster – 1500 lb · Model 40-S-520-HU
Part # 40-S-520-HU
from $80.00
Volume pricing available
Solid PolyurethanePlate
Load rating
1500 lbs
Diameter 5"
Capacity 1500 lbs
Wheel Solid Polyurethane
Mount Plate
More Details Less Details
Width 2"
Height 6-1/2"
Temp Range Up to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Kingpinless Heavy Duty 40 Series - 5" x 2" Heavy Duty Solid Polyurethane on...
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1500 lbs
TieredPricing
Kingpinless Heavy Duty 40 Series - 4" x 2" Ductile Steel Swivel Caster - 1500 lb Capacity, Choose between Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
4" x 2" Ductile Steel Swivel Kingpinless Caster – 1500 lb
Part # 40-S-420-DS
from $72.00
Volume pricing available
Ductile IronPlate
Load rating
1500 lbs
Diameter 4"
Capacity 1500 lbs
Wheel Ductile Iron
Mount Plate
More Details Less Details
Width 2"
Height 5-5/8"
Core Steel
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Kingpinless Heavy Duty 40 Series - 4" x 2" Ductile Steel Swivel Caster -...
Shop Product
1500 lbs
TieredPricing
Kingpinless Heavy Duty 40 Series - 5" x 2" Ductile Steel Swivel Caster - 1500 lb Capacity, Choose between Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
5" x 2" Ductile Steel Swivel Kingpinless Caster – 1500 lb
Part # 40-S-520-DS
from $95.00
Volume pricing available
Ductile IronPlate
Load rating
1500 lbs
Diameter 5"
Capacity 1500 lbs
Wheel Ductile Iron
Mount Plate
More Details Less Details
Width 2"
Height 6-1/2"
Core Steel
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Kingpinless Heavy Duty 40 Series - 5" x 2" Ductile Steel Swivel Caster -...
Shop Product
2000 lbs
TieredPricing
Kingpinless Heavy Duty 40 Series - 8" x 2" Ductile Steel Swivel Caster - 2000 lb Capacity, Choose between Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
8" x 2" Ductile Steel Swivel Kingpinless Caster – 2000 lb
Part # 40-S-820-DS
from $140.00
Volume pricing available
Ductile IronPlate
Load rating
2000 lbs
Diameter 8"
Capacity 2000 lbs
Wheel Ductile Iron
Mount Plate
More Details Less Details
Width 2"
Height 9-1/2"
Core Steel
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Kingpinless Heavy Duty 40 Series - 8" x 2" Ductile Steel Swivel Caster -...
Shop Product
2000 lbs
TieredPricing
Kingpinless Heavy Duty 40 Series - 6" x 2" Ductile Steel Swivel Caster - 2000 lb Capacity, Choose between Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
6" x 2" Ductile Steel Swivel Kingpinless Caster – 2000 lb
Part # 40-S-620-DS
from $115.00
Volume pricing available
Ductile IronPlate
Load rating
2000 lbs
Diameter 6"
Capacity 2000 lbs
Wheel Ductile Iron
Mount Plate
More Details Less Details
Width 2"
Height 7-1/2"
Core Steel
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Kingpinless Heavy Duty 40 Series - 6" x 2" Ductile Steel Swivel Caster -...
Shop Product
1400 lbs
TieredPricing
Kingpinless Heavy Duty 40 Series - 8" x 2" Semi-Steel Swivel Caster - 1400 lb Capacity, Choose between Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
8" x 2" Semi-Steel Swivel Kingpinless Caster – 1400 lb
Part # 40-S-820-SS
from $115.00
Volume pricing available
PolyurethanePlate
Load rating
1400 lbs
Diameter 8"
Capacity 1400 lbs
Wheel Polyurethane
Mount Plate
More Details Less Details
Width 2"
Height 9-1/2"
Core Steel
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Kingpinless Heavy Duty 40 Series - 8" x 2" Semi-Steel Swivel Caster - 1400...
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1000 lbs
TieredPricing
Kingpinless Heavy Duty 40 Series - 8" x 2" DURATOUGH Polyurethane on Polyolefin Swivel Caster - 1000 lb Capacity, Choose between Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
8" x 2" Duratough Polyurethane Swivel Kingpinless Caster – 1000 lb
Part # 40-S-820-PTU
from $140.00
Volume pricing available
PolyurethanePlate
Load rating
1000 lbs
Diameter 8"
Capacity 1000 lbs
Wheel Polyurethane
Mount Plate
More Details Less Details
Width 2"
Height 9-1/2"
Core Polyolefin
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Kingpinless Heavy Duty 40 Series - 8" x 2" DURATOUGH Polyurethane on Polyolefin Swivel...
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1400 lbs
TieredPricing
Kingpinless Heavy Duty 40 Series - 8" x 2" Phenolic Swivel Caster - 1400 lb Capacity, Choose between Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
8" x 2" Phenolic Swivel Kingpinless Caster – 1400 lb
Part # 40-S-820-PH
from $115.00
Volume pricing available
PhenolicPlate
Load rating
1400 lbs
Diameter 8"
Capacity 1400 lbs
Wheel Phenolic
Mount Plate
More Details Less Details
Width 2"
Height 9-1/2"
Temp Range Up to 250°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Kingpinless Heavy Duty 40 Series - 8" x 2" Phenolic Swivel Caster - 1400...
Shop Product
2000 lbs
TieredPricing
Kingpinless Heavy Duty 40 Series - 8" x 2" Heavy Duty Solid Polyurethane on Glass-filled Nylon Swivel Caster - 2000 lb Capacity, Choose between Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
8" x 2" Polyurethane on Nylon Swivel Kingpinless Caster – 2000 lb
Part # 40-S-820-HU
from $115.00
Volume pricing available
Solid PolyurethanePlate
Load rating
2000 lbs
Diameter 8"
Capacity 2000 lbs
Wheel Solid Polyurethane
Mount Plate
More Details Less Details
Width 2"
Height 9-1/2"
Temp Range Up to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Kingpinless Heavy Duty 40 Series - 8" x 2" Heavy Duty Solid Polyurethane on...
Shop Product
2000 lbs
TieredPricing
Kingpinless Heavy Duty 40 Series - 8" x 2" SIRIUS Heavy Duty Donut Polyurethane on Aluminum Swivel Caster - 2000 lb Capacity, Choose between Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
8" x 2" Polyurethane on Aluminum Swivel Kingpinless Caster – 2000 lb · Model 40-S-820-DUA
Part # 40-S-820-DUA
from $184.00
Volume pricing available
PolyurethanePlate
Load rating
2000 lbs
Diameter 8"
Capacity 2000 lbs
Wheel Polyurethane
Mount Plate
More Details Less Details
Width 2"
Height 9-1/2"
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Kingpinless Heavy Duty 40 Series - 8" x 2" SIRIUS Heavy Duty Donut Polyurethane...
Shop Product
1200 lbs
TieredPricing
Kingpinless Heavy Duty 40 Series - 6" x 2" Polyurethane on Steel Swivel Caster - 1200 lb Capacity, Choose between Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
6" x 2" Polyurethane on Steel Swivel Kingpinless Caster – 1200 lb
Part # 40-S-620-PU
from $115.00
Volume pricing available
PolyurethanePlate
Load rating
1200 lbs
Diameter 6"
Capacity 1200 lbs
Wheel Polyurethane
Mount Plate
More Details Less Details
Width 2"
Height 7-1/2"
Core Steel
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Kingpinless Heavy Duty 40 Series - 6" x 2" Polyurethane on Steel Swivel Caster...
Shop Product
1200 lbs
TieredPricing
Kingpinless Heavy Duty 40 Series - 6" x 2" Phenolic Swivel Caster - 1200 lb Capacity, Choose between Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
6" x 2" Phenolic Swivel Kingpinless Caster – 1200 lb
Part # 40-S-620-PH
from $80.00
Volume pricing available
PhenolicPlate
Load rating
1200 lbs
Diameter 6"
Capacity 1200 lbs
Wheel Phenolic
Mount Plate
More Details Less Details
Width 2"
Height 7-1/2"
Temp Range Up to 250°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Kingpinless Heavy Duty 40 Series - 6" x 2" Phenolic Swivel Caster - 1200...
Shop Product
1800 lbs
TieredPricing
Kingpinless Heavy Duty 40 Series - 6" x 2" Heavy Duty Solid Polyurethane on Glass-filled Nylon Swivel Caster - 1800 lb Capacity, Choose between Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
6" x 2" Polyurethane on Nylon Swivel Kingpinless Caster – 1800 lb
Part # 40-S-620-HU
from $80.00
Volume pricing available
Solid PolyurethanePlate
Load rating
1800 lbs
Diameter 6"
Capacity 1800 lbs
Wheel Solid Polyurethane
Mount Plate
More Details Less Details
Width 2"
Height 7-1/2"
Temp Range Up to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Kingpinless Heavy Duty 40 Series - 6" x 2" Heavy Duty Solid Polyurethane on...
Shop Product
1500 lbs
TieredPricing
Kingpinless Heavy Duty 40 Series - 6" x 2" SIRIUS Heavy Duty Donut Polyurethane on Aluminum Swivel Caster - 1500 lb Capacity, Choose between Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
6" x 2" Polyurethane on Aluminum Swivel Kingpinless Caster – 1500 lb · Model 40-S-620-DUA
Part # 40-S-620-DUA
from $89.00
Volume pricing available
PolyurethanePlate
Load rating
1500 lbs
Diameter 6"
Capacity 1500 lbs
Wheel Polyurethane
Mount Plate
More Details Less Details
Width 2"
Height 7-1/2"
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Kingpinless Heavy Duty 40 Series - 6" x 2" SIRIUS Heavy Duty Donut Polyurethane...
Shop Product
1000 lbs
TieredPricing
Kingpinless Heavy Duty 40 Series - 5" x 2" Semi-Steel Swivel Caster - 1000 lb Capacity, Choose between Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
5" x 2" Semi-Steel Swivel Kingpinless Caster – 1000 lb
Part # 40-S-520-SS
from $80.00
Volume pricing available
Cast IronPlate
Load rating
1000 lbs
Diameter 5"
Capacity 1000 lbs
Wheel Cast Iron
Mount Plate
More Details Less Details
Width 2"
Height 6-1/2"
Temp Range -45°F to 600°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Kingpinless Heavy Duty 40 Series - 5" x 2" Semi-Steel Swivel Caster - 1000...
Shop Product
1000 lbs
TieredPricing
Kingpinless Heavy Duty 40 Series - 5" x 2" Polyurethane on Steel Swivel Caster - 1000 lb Capacity, Choose between Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
5" x 2" Polyurethane on Steel Swivel Kingpinless Caster – 1000 lb
Part # 40-S-520-PU
from $95.00
Volume pricing available
PolyurethanePlate
Load rating
1000 lbs
Diameter 5"
Capacity 1000 lbs
Wheel Polyurethane
Mount Plate
More Details Less Details
Width 2"
Height 6-1/2"
Core Steel
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Kingpinless Heavy Duty 40 Series - 5" x 2" Polyurethane on Steel Swivel Caster...
Shop Product
1000 lbs
TieredPricing
Kingpinless Heavy Duty 40 Series - 5" x 2" Phenolic Swivel Caster - 1000 lb Capacity, Choose between Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
5" x 2" Phenolic Swivel Kingpinless Caster – 1000 lb
Part # 40-S-520-PH
from $80.00
Volume pricing available
PhenolicPlate
Load rating
1000 lbs
Diameter 5"
Capacity 1000 lbs
Wheel Phenolic
Mount Plate
More Details Less Details
Width 2"
Height 6-1/2"
Temp Range Up to 250°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Kingpinless Heavy Duty 40 Series - 5" x 2" Phenolic Swivel Caster - 1000...
Shop Product
800 lbs
TieredPricing
Kingpinless Heavy Duty 40 Series - 4" x 2" Solid Polyurethane Swivel Caster - 800 lb Capacity, Choose between Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
4" x 2" Solid Polyurethane Swivel Kingpinless Caster – 800 lb
Part # 40-S-420-SPU
from $72.00
Volume pricing available
Solid PolyurethanePlate
Load rating
800 lbs
Diameter 4"
Capacity 800 lbs
Wheel Solid Polyurethane
Mount Plate
More Details Less Details
Width 2"
Height 5-5/8"
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Kingpinless Heavy Duty 40 Series - 4" x 2" Solid Polyurethane Swivel Caster -...
Shop Product
700 lbs
TieredPricing
Kingpinless Heavy Duty 40 Series - 4" x 2" Polyurethane on Steel Swivel Caster - 700 lb Capacity, Choose between Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
4" x 2" Polyurethane on Steel Swivel Kingpinless Caster – 700 lb
Part # 40-S-420-PU
from $72.00
Volume pricing available
PolyurethanePlate
Load rating
700 lbs
Diameter 4"
Capacity 700 lbs
Wheel Polyurethane
Mount Plate
More Details Less Details
Width 2"
Height 5-5/8"
Core Steel
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Kingpinless Heavy Duty 40 Series - 4" x 2" Polyurethane on Steel Swivel Caster...
Shop Product
450 lbs
TieredPricing
Kingpinless Heavy Duty 40 Series - 4" x 2" Duratek High Tech Rubber Swivel Caster - 450 lb Capacity, Choose between Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
4" x 2" Duratek Rubber Swivel Kingpinless Caster – 450 lb
Part # 40-S-420-PPR
from $60.00
Volume pricing available
RubberPlate
Load rating
450 lbs
Diameter 4"
Capacity 450 lbs
Wheel Rubber
Mount Plate
More Details Less Details
Width 2"
Height 5-5/8"
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Kingpinless Heavy Duty 40 Series - 4" x 2" Duratek High Tech Rubber Swivel...
Shop Product
2000 lbs
TieredPricing
Kingpinless Heavy Duty 40 Series - 8" x 2" SIRIUS Heavy Duty Polyurethane on Aluminum Swivel Caster - 2000 lb Capacity, Choose between Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
8" x 2" Polyurethane on Aluminum Swivel Kingpinless Caster – 2000 lb · Model 40-S-820-TUA
Part # 40-S-820-TUA
from $90.00
Volume pricing available
PolyurethanePlate
Load rating
2000 lbs
Diameter 8"
Capacity 2000 lbs
Wheel Polyurethane
Mount Plate
More Details Less Details
Width 2"
Height 9-1/2"
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Kingpinless Heavy Duty 40 Series - 8" x 2" SIRIUS Heavy Duty Polyurethane on...
Shop Product
1400 lbs
TieredPricing
Kingpinless Heavy Duty 40 Series - 8" x 2" Solid Polyurethane Swivel Caster - 1400 lb Capacity, Choose between Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
8" x 2" Solid Polyurethane Swivel Kingpinless Caster – 1400 lb
Part # 40-S-820-SPU
from $140.00
Volume pricing available
Solid PolyurethanePlate
Load rating
1400 lbs
Diameter 8"
Capacity 1400 lbs
Wheel Solid Polyurethane
Mount Plate
More Details Less Details
Width 2"
Height 9-1/2"
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Kingpinless Heavy Duty 40 Series - 8" x 2" Solid Polyurethane Swivel Caster -...
Shop Product
1400 lbs
TieredPricing
Kingpinless Heavy Duty 40 Series - 8" x 2" Polyurethane on Steel Swivel Caster - 1400 lb Capacity, Choose between Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
8" x 2" Polyurethane on Steel Swivel Kingpinless Caster – 1400 lb
Part # 40-S-820-PU
from $140.00
Volume pricing available
PolyurethanePlate
Load rating
1400 lbs
Diameter 8"
Capacity 1400 lbs
Wheel Polyurethane
Mount Plate
More Details Less Details
Width 2"
Height 9-1/2"
Core Steel
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Kingpinless Heavy Duty 40 Series - 8" x 2" Polyurethane on Steel Swivel Caster...
Shop Product
675 lbs
TieredPricing
Kingpinless Heavy Duty 40 Series - 8" x 2" Duratek High Tech Rubber Swivel Caster - 675 lb Capacity, Choose between Top Plate Size and bearing Durastar
Ships in 1-3 Business Days
8" x 2" Duratek Rubber Swivel Kingpinless Caster – 675 lb
Part # 40-S-820-PPR
from $98.00
Volume pricing available
RubberPlate
Load rating
675 lbs
Diameter 8"
Capacity 675 lbs
Wheel Rubber
Mount Plate
More Details Less Details
Width 2"
Height 9-1/2"
Temp Range -20°F to 180°F
Rig Type Swivel
Brake No Brake
Frame Zinc Plated Steel
Kingpinless Heavy Duty 40 Series - 8" x 2" Duratek High Tech Rubber Swivel...
Shop Product

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