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Cart Casters

These cart casters are built for utility, platform, stock, and housekeeping carts on facility floors. Casters in this collection range from about 225 to 1,100 lb per caster. The 5 x 2 in polyurethane sets of four are rated 4,400 lb per set. Many service-cart replacements use a 2-3/8 x 3-5/8 in top plate with a total lock brake that stops both roll and swivel when the cart is parked. Wheel materials include polyurethane (poly or urethane), TPR, hard rubber, nylon, and phenolic. Wheels in this category range from about 3 up to 10 in diameter. Match the plate bolt pattern first, then pick the tread for your floor and load. Soft polyurethane on aluminum (~85 Shore A) or TPR handles chips and debris better than hard phenolic or nylon. Capacities below are per caster unless a listing says set. For retail basket stem wheels see shopping cart wheels. For more total lock sizes see locking casters.

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2 types

Wheel = wheel diameter · capacity is per caster.

Cart Casters: buying guide

Cart wheels and total lock casters for utility, platform and housekeeping carts. 3 to 8 inch plate casters in polyurethane, rubber, phenolic, nylon, polyolefin and semi-steel, most with a total lock brake that holds both the wheel and the swivel. Also here: replacement casters for Rubbermaid tilt trucks and Lavex housekeeping carts, and a 10 inch flat-free tilt truck wheel.

3" to 10" Wheel Diameter Range Polyurethane, Phenolic, Rubber, Nylon Total Lock on Most Models Rubbermaid & Lavex Replacements Same-Day Ship by Noon CST
Watch: Total Lock Casters: Operations & Benefits

Shop by Cart Type

What Are Cart Casters?

Cart casters are the replaceable swivel and rigid casters fitted to utility carts, platform trucks, and housekeeping carts. Wheel sizes run 3" to 10" with per-caster capacities from 225 to 1,100 lb, up to 4,400 lb for a 4-caster set. The two standard mount plates, 2-3/8" x 3-5/8" and 4" x 4-1/2", cover most commercial carts, so match the plate bolt pattern before anything else.

Industrial Cart Caster Comparison

The main cart caster types on this page, with the rating and plate for each. Ratings are per caster unless the row says set.

Configuration Wheel Material Capacity Mount Plate Best Cart Type
3" Total Lock Plate Polyurethane 300 lb 2-3/8" x 3-5/8" Service, tool, small utility carts
3" Total Lock Plate Thermo Rubber 225 lb 2-3/8" x 3-5/8" Hospital, kitchen, soft-floor carts
3" Total Lock Plate Phenolic 350 lb 2-3/8" x 3-5/8" Heavier loads on dry floors, heat to 250°F
4" Total Lock Plate Polyurethane / Phenolic 300 to 350 lb 2-3/8" x 3-5/8" Service carts, light industrial
5" Total Lock Plate Polyurethane / Phenolic 325 to 350 lb 2-3/8" x 3-5/8" Mid-duty industrial & commercial carts
5" x 2" Heavy-Duty Total Lock Polyurethane on Iron 1,100 lb each 4" x 4-1/2" Heavy manufacturing & platform carts
5" x 2" Heavy-Duty Set of 4 Polyurethane on Iron 4,400 lb total set 4" x 4-1/2" Complete heavy industrial cart build
5" x 2" Mixed Set (2 Lock + 2 Rigid) Polyurethane on Iron 4,400 lb total set 4" x 4-1/2" Industrial cart with directional control
4" Rubbermaid Tilt Truck Replacement Hard Rubber 300 lb 2-1/2" x 3-5/8" Replaces part 1013-L2 on Rubbermaid FG101300BLA and FG9T1400BLA tilt trucks
10" x 2.75" Flat-Free Wheel Flat-free, semi-pneumatic 550 lb Wheel only Rubbermaid FG9T14L1 tilt truck wheel replacement
8" x 2" Housekeeping Cart Caster Thermoplastic Rubber 600 lb each 4" x 4-1/2" Lavex Lodging 274HKLGFXWH housekeeping cart replacement

How to Choose the Right Cart Caster

1. Match Wheel Size to Cart Size

Service carts and small utility carts (under 24" deck): 3-inch wheels. Standard industrial and commercial platform carts: 4-inch or 5-inch wheels. Heavy manufacturing platforms, large platform trucks, and tilt trucks: 5x2" or larger. Hotel housekeeping carts and high-clearance equipment: 8-inch wheels. Smaller wheels turn easier and fit tight space, larger wheels handle bumps and uneven floors better.

2. Pick Wheel Material for the Floor & Load

Default for retail and warehouse floors: polyurethane (300 to 1,100 lb depending on size and hub). For dish rooms and carts that see heat: phenolic (350 lb, rated -50 to 250°F) or semi-steel (350 lb, rated to 600°F). For hospitals, food prep and tile or vinyl floors: thermo rubber or hard rubber (225 to 600 lb, quieter and gentler on the floor). For easy rolling on smooth concrete: nylon or polyolefin. Match the material to where the cart actually lives.

3. OEM Replacement vs Universal Match

If you are replacing wheels on a Rubbermaid tilt truck, a Lavex housekeeping cart or other branded cart, order the matching replacement listed here. For universal cart frames, match by plate size: most commercial carts use the 2-3/8" x 3-5/8" top plate, while heavier carts use the 4" x 4-1/2" plate. Measure the existing plate and bolt holes before ordering, since a bolt pattern mismatch is the usual reason a replacement does not fit.

4. Total Lock vs Standard Brake on a Cart

Carts that need to stay put while loading or unloading do best on total lock casters, which lock the wheel and the swivel at the same time. Service carts, AV carts, prep tables, lab carts and housekeeping carts all qualify. Carts that move most of the day may not need total lock at every corner. Two total lock swivels and two rigids give straight tracking and still lock in place.

Need help matching casters to a fleet of carts? Contact CasterHQ with the cart type, load and plate size.

Watch: Total Lock Casters, Operations & Benefits

Walkthrough of how the total lock mechanism works on cart casters, where it's needed, and how it compares to a standard top-lock brake.

How CasterHQ Stocks Industrial Cart Casters

This page lists 36 cart caster models, from 3 inch service cart casters to 8 inch housekeeping cart casters, plus a 10 inch flat-free tilt truck wheel. Wheels come in polyurethane, rubber, thermo rubber, phenolic, nylon, polyolefin and semi-steel. Replacement casters for Rubbermaid tilt trucks (FG1013L2, FG9T14L1) and Lavex housekeeping carts are listed too. In-stock orders placed by noon CST ship the same day.

Frequently Asked Questions

What is on this cart casters page?

Plate-mount cart casters with 3, 4, 5 and 8 in wheels, most with a total lock brake that holds both the wheel and the swivel, plus a 10 x 2.75 in flat-free replacement wheel.

How much weight can a cart caster here hold?

Single casters are rated 225 to 1,100 lb each, and most are 300 to 350 lb. The two 5 x 2 in sets are rated 4,400 lb per set of 4, not per caster.

What plate size do these cart casters use?

Most use a 2-3/8 x 3-5/8 in plate with bolt holes 1-3/4 x 2-7/8 in apart. The 5 x 2 in and 8 x 2 in casters use a 4 x 4-1/2 in plate.

Which wheel material is best for a utility cart?

Polyurethane and rubber are the most common here and both run quietly on finished floors. Phenolic is hard and suits heavy loads on dry floors; nylon and polyolefin roll easily on smooth concrete.

Can I mix swivel and rigid casters on one cart?

Yes. Two rigid casters at one end and two swivels at the other track straighter on long pushes. One 5 x 2 in set here comes as two total lock swivels and two rigids.

How do I size cart casters?

Divide the loaded cart weight by three. A cart that weighs 900 lb loaded needs casters rated at least 300 lb each.

Why Buyers Choose CasterHQ for Cart Casters

Rubbermaid & Lavex Replacement Casters Same-Day Ship by Noon CST 30-Day Return Policy BBB A+ Rated Total Lock on Most Models Built for Utility, Platform & Housekeeping Carts

Shop Cart Wheels by Cart Type

Cart type sets the stem, plate and wheel size before capacity matters. Shopping cart wheels are on their own page, sorted by stem and wheel size. U-boat cart casters cover the 4 and 8 inch casters used on u-boat platform trucks. Garden cart wheels match by diameter, tire width and axle bore, in pneumatic or flat-free foam. If you need the whole cart rather than the wheels, see flatbed carts and platform trucks.

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