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Colson 5" x 2" Phenolic Caster — 1000 lb | CasterHQ

Wheel
5" x 2"
Capacity
1000 lbs
Overall Height
6.5"
Plate Size
4" x 4-1/2"
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  • Purchase orders accepted for approved accounts
  • Net 30 terms for qualified businesses
  • ACH, credit card, and tax-exempt ordering
  • Bulk and contract pricing on fleet quantities
Jordan W., Founder Bob C., Director of Sales
Not sure this is the right spec? Jordan (Founder) and Bob (45+ years in casters) review applications before you order.
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Product Overview
At a glance
Load capacity1000 lbs
Wheel5" × 2" High Temp Phenolic
MountPlate — 4" x 4-1/2"
TypeSwivel with Total Lock Brake with brake
Overall height6.5"
Temperature-40°F to 600°F

The Colson D4.05109.335-HT-BRK4-SS is a 5" x 2" phenolic plate-mount caster rated 1000 lb per caster, mounted on a 4" x 4-1/2" Top Plate plate. It is built for industrial use where part-number-exact specification, capacity, and bearing life take priority. The 5" diameter rolls cleanly over expansion joints and floor seams smaller wheels stall on. In stock at CasterHQ Mansfield, TX with same-day shipping on quantities of 1-100 placed before 2:00 PM Central. BAA / TAA documentation available on request for federal, defense, and aerospace procurement.

1000 lbCapacity per caster
5" x 2"Wheel size
4" x 4-1/2" Top PlateMount type
Same-DayMansfield TX ship
Author: Jordan Wilson, President & Owner, CasterHQ · 18 years in industrial caster & material handling distribution · Last reviewed: April 28, 2026

Where the D4.05109.335-HT-BRK4-SS fits in your application

  • Industrial tooling carts
  • MRO equipment
  • Material handling fixtures
  • Production line equipment
  • Workshop and assembly carts
  • Maintenance carts

Engineer Tip — Jordan Wilson

I spec Colson on standard-duty industrial carts where bearing life and quiet roll matter more than maximum capacity. The D4.05109.335-HT-BRK4-SS earns its place when smooth-roll quiet operation and floor protection are the controlling spec. Pair 5" on the steered axle with a matching rigid version on the trailing axle for true four-position cart kinematics. If your floor has expansion joints over 1/2" wide, step up to a larger wheel diameter.

FAQs

What does the Colson part number D4.05109.335-HT-BRK4-SS mean?

Colson encodes its part numbers by series, wheel material, wheel diameter, plate size, bearing type, and mount style. The D4.05109.335-HT-BRK4-SS is decoded by your CasterHQ engineer at order time — call us at 844-439-4335 for a full breakdown.

What is the load capacity of the D4.05109.335-HT-BRK4-SS?

1000 lb per caster dynamic. On a 4-caster cart with even load distribution and a 1.3x safety factor for moving loads, that yields the rated working capacity per cart.

Will the D4.05109.335-HT-BRK4-SS work on rough concrete?

Yes for cast iron and steel wheels. 5" diameter rolls over expansion joints and seams cleanly. For polished or epoxy floors, ask us about poly-on-iron or thermoplastic options.

Is the D4.05109.335-HT-BRK4-SS made in the USA?

Colson's industrial casters are USA-manufactured. We provide BAA/TAA-compliant Country-of-Origin documentation on request for federal procurement, typical turnaround under 24 hours.

What is the lead time?

In stock at CasterHQ Mansfield, TX. Quantities 1-100 ship same-day for orders placed before 2:00 PM Central. Larger quantities ship within 1-2 business days.

Related collections & resources

Key Features

Top 10 Product Features

  1. High Load Capacity: With a load capacity of 1000 lb, this caster is designed to handle heavy-duty applications, ensuring durability and reliability in demanding environments.
  2. Precision Ball Bearings: The caster features pedestal precision ball bearings for smooth, friction-free movement, offering a high level of performance in industrial and commercial settings.
  3. Total Lock Brake: Equipped with a Total Lock brake (DTBRK4), the caster ensures maximum stability by locking both the wheel and swivel, preventing unwanted movement during use.
  4. Temperature Resistance: The phenolic Hi-Temp wheel is specifically designed to withstand temperatures ranging from -40°F to 600°F, making it ideal for high-temperature environments.
  5. FDA Approved Grease: Uses food-grade performance grease that is FDA approved, ensuring safe use in environments where cleanliness and safety are a priority.
  6. Durable Stainless Steel Construction: The caster features a stainless steel finish, enhancing corrosion resistance and ensuring longevity in industrial environments where durability is critical.
  7. Mounting Flexibility: The 4" x 4-1/2" top plate with a versatile bolt hole pattern (2-5/8" to 3" x 3" to 3-5/8") ensures easy installation on a wide range of equipment and machinery.
  8. Swivel Radius: With a swivel radius of 6.5 inches, the caster allows for smooth and precise maneuverability in tight spaces, enhancing operational efficiency.
  9. High-Quality Axle: Standard ½" diameter 304 stainless steel zerk axle ensures strong and reliable performance, with the option for a solid axle available upon special request for specific applications.
  10. Long-Term Warranty: Backed by a 3-year warranty, this caster provides peace of mind, assuring customers of its long-lasting quality and reliable performance in industrial settings.
Ordering & Shipping Information

Order processing

In stock. Orders placed before 12pm CT (Mon–Fri) typically ship the same or next business day from our Mansfield, TX warehouse.

Shipping method

Smaller orders ship parcel (UPS/FedEx Ground). Heavy or bulk quantities consolidate to LTL freight. The method and final cost are shown before payment, so there are no post-checkout adjustments.

Payment & procurement terms

Purchase orders — accepted from approved accounts
Net 30 terms — available on approved credit
ACH & all major cards — Visa, MC, Amex, Discover
Tax-exempt — submit your resale/exemption certificate

New to CasterHQ? Open an account or request terms and send your resale or tax-exemption certificate before ordering so it is applied at checkout.

Volume pricing & quotes

Quantity discounts apply automatically — no codes needed. For large, recurring, or custom requirements, request a bulk quote and our team will confirm pricing, lead time, and total landed freight upfront.

Returns & warranty

Stock items carry a 30-day return policy in unused, resalable condition. Made-to-order and custom items are non-returnable once production starts. All products carry the manufacturer's warranty against defects.

Typical transit times after shipment

Central & Southern U.S.: typically 1–2 business days
East & West Coasts: typically 2–3 business days
Remote areas and freight deliveries may take longer.

Need an exact freight quote or blanket PO?

For pallet freight, scheduled releases, or blanket purchase orders, contact our team and we'll confirm total landed cost before you commit. Direct line: 844-439-4335.

Additional Information

Extended Product Information

Overview

The 5" x 2" Stainless Hi-Temp Phenolic Precision Ball Bearing Caster with Total Lock and 4" x 4.5" Plate (D4.05109.335 HT BRK4 SS) is engineered for high-performance in industrial and commercial environments that demand durability, heat resistance, and reliable movement. Designed with a full double ball hardened raceway, it ensures smooth and friction-free operation, even under heavy loads. The total lock brake system (DTBRK4) ensures secure positioning, preventing accidental movement during use. This caster is ideal for applications requiring high load capacities, temperature resistance, and long-lasting performance.

Applications

Designed for a wide range of industrial, manufacturing, and commercial applications, the 5" x 2" Stainless Hi-Temp Phenolic Precision Ball Bearing Caster with Total Lock is perfect for environments that require both high load-bearing capacity and heat resistance. It is ideal for use in factories, warehouses, food processing facilities, and any industry that involves high temperatures or heavy-duty operations. Its corrosion-resistant stainless steel finish makes it suitable for both indoor and outdoor applications, ensuring reliable performance in harsh conditions.

Customer Assurance

Our 5" x 2" Stainless Hi-Temp Phenolic Precision Ball Bearing Caster with Total Lock and 4" x 4.5" Plate is designed to meet the highest standards of quality and performance. Each caster is rigorously tested to ensure it meets the demands of high-temperature and heavy-duty environments. We are committed to providing high-quality products and exceptional customer support to ensure your complete satisfaction. With a 3-year warranty and a focus on durability, our casters are built to last and perform reliably over time.

Frequently Asked Questions

What is the load capacity of this caster?+

This Colson D4.05109.335-HT-BRK4-SS 5" x 2" Phenolic Caster — 1000 lb is rated to 1000 lbs per caster. Size a set by dividing the total load by the number of casters, and for uneven floors assume 3 of 4 casters carry the load. Keep continuous-use loads within about 75-80% of the rating.

What wheel does this caster use?+

This caster runs a High Temp Phenolic wheel with a 2" tread width. Phenolic carries high loads on smooth, hard floors and tolerates heat, but transmits more shock than an elastomer tread.

What plate size and bolt pattern does it use?+

This caster uses a top-plate mount with a 4" x 4-1/2" plate and a 3" x 3" bolt pattern. Measure your existing mounting holes before ordering; if you are replacing casters, match the bolt pattern - most standard patterns interchange across brands.

Is this a swivel or rigid caster, and how does the brake work?+

This is a Swivel with Total Lock Brake caster with a wheel brake. Swivel casters rotate 360 degrees for full maneuverability. The brake locks the wheel to hold the load in place. For most mobile equipment we recommend 2 swivel + 2 rigid, or 4 swivel with at least 2 brakes.

What temperature range can this caster handle?+

Rated for -40°F to 600°F. Operating outside the rated range can reduce wheel life and load capacity, so match it to your environment (wash-down, freezer, oven-adjacent, etc.).

What floors and applications is it best for?+

The High Temp Phenolic wheel performs best on smooth, hard industrial floors. For non-marking or clean-environment needs, ask us about matching tread options.

What is the overall mounted height?+

The overall height (floor to top of plate or stem) is 6.5". Account for it when checking equipment clearance, dock height, and ergonomic working height.

How do I order, and what are the terms?+

We accept purchase orders and offer Net 30 on approved accounts, ACH, and all major cards, plus tax-exempt ordering with a resale or exemption certificate. Volume discounts apply automatically; request a bulk quote for large or recurring orders. Stock items carry a 30-day return policy in unused condition (made-to-order items are non-returnable once production starts).

Colson D4.05109.335-HT-BRK4-SS 5
Colson D4.05109.335-HT-BRK4-SS 5" x 2" Phenolic Caster — 1000 lb | CasterHQ

$258.00

Technical Specifications

Identification
Brand colson header
Dimensions & Mounting
Wheel Diameter 5"
Wheel Tread Width 2"
Overall Height 6.5"
Plate Size 4" x 4-1/2"
Bolt Hole Pattern 3" x 3"
Mount Style Plate
Rig Type Swivel with Total Lock Brake
Load & Performance
Wheel Capacity 1000 lbs
Temp Range -40°F to 600°F
Brake Type Total Lock Brake
Materials & Finish
Wheel Material High Temp Phenolic
Wheel Core Material Phenolic
Frame Material Zinc Plated Steel
Reference Dimensions
BRAKE 6.5" OVERALL HEIGHT 5" x 2" WHEEL DIA x W 4" x 4-1/2" PLATE
Overall Height6.5"
Wheel5" x 2"
Top Plate4" x 4-1/2"
Bolt Pattern3" x 3"
Wheel MaterialHigh Temp Phenolic
Illustrative caster profile drawn to this item's proportions — dimensions are manufacturer specification values. Confirm against the technical table before ordering.
Will This Caster Handle Your Load?
Enter your loaded weight — we derate to 3 effective casters on a 4-caster rig, per industry practice for uneven floors.
Rated capacity: 1000 lbs per caster. For dynamic loads, towing, or debris-strewn floors, apply additional safety factor · full engineering tools →
Fitment & Interchange
MountPlate
Plate Size4" x 4-1/2"
Bolt Pattern3" x 3"
Rig TypeSwivel with Total Lock Brake
BrakeTotal Lock Brake
Replacing an existing caster? Match the bolt pattern first, then wheel size · more 4" x 4-1/2" plate casters →

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