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Heavy Duty — Capacity up to 3200 lbs

What Is a Heavy Duty Caster Rated to 3,200 lb?

This range covers Hamilton kingpinless casters from 4" to 8" wheel diameter, rated 450 lb to 2,800 lb per caster depending on wheel series and rig. Kingpinless construction removes the central kingpin, the component that fails first on high-cycle heavy duty service, and replaces it with a hardened raceway that carries shock load through the rig rather than through a single bolt. Specify from this range when the load per caster clears roughly 1,000 lb, when the equipment runs multiple shifts, or when a tow line puts side load into the swivel. For the full 1,000 to 16,000 lb span across every series, start from heavy duty casters.

Hamilton Kingpinless Series Comparison

Capacity per caster on the common 8" x 2" rig, taken from the configurations stocked on this page. Smaller 4", 5", and 6" rigs in the same series carry proportionally less; confirm the exact rating on the product page before you specify.

Wheel Series 8" x 2" Capacity Typical Use
Ergo-Tech 1,000 lb Lowest push force, ergonomic carts and operator-pushed equipment
Ergo-Glide 1,200 lb Ergonomic duty with more load headroom
Duralast 1,500 lb General plant transport, mixed floors
Ergo-Glide XT 1,650 lb Ergonomic duty at higher load
Duralast XC 1,950 lb Extended cycle service
DuraGlide 2,000 lb Heavy plant and assembly transport
Nylast 2,300 lb (6" x 2") Highest point load, smooth hard floors
UltraGlide 2,400 lb Heaviest single-wheel poly duty
Cast Iron 2,500 lb Hard floors, debris tolerance, no finished-floor requirement
UltraGlide Twin Wheel 2,800 lb Top of this range, load split across two wheels

How to Size a Caster in This Range

Divide, then add margin. Take total equipment weight plus payload, divide by three rather than four, then add 25 percent. Dividing by three assumes one caster lifts off during a floor transition or over a dock plate, which is when casters actually fail. A 6,000 lb rig on four casters therefore needs roughly 2,500 lb per caster, not 1,500 lb.

Then match the rig, not just the wheel. Capacity in this range is limited by the raceway and the fork as often as by the tread. Two casters with the same wheel can differ by 800 lb on rig alone, which is why the table above compares series at one fixed 8" x 2" size.

Forged steel and cast iron buy capacity, not floors. Metal tread carries the most and tolerates chips and weld spatter, but it marks finished floors and transmits noise. Polyurethane series protect the floor and lower push force at a lower ceiling.

Swivel radius drives aisle clearance. An 8" rig swings a wider arc than a 6". Confirm the swivel radius against your tightest turn before specifying the larger wheel for capacity alone.

Not sure which series clears your load? Contact CasterHQ with the equipment weight, floor type, and duty cycle.

How CasterHQ Stocks This Range

256 kingpinless configurations from Hamilton, held in Mansfield, TX. Swivel, rigid, and twin-wheel rigs across 4", 5", 6", and 8" wheel diameters, with sealed and precision bearing options and forged steel, cast iron, Nylast, and polyurethane treads. Most orders placed before noon CST ship the same business day. Our application engineers cross OEM part numbers and confirm plate and bolt pattern before the order ships.

Kingpinless Specialist 99% Ship Same or Next Business Day 30-Day Return Policy 50,000+ Commercial Buyers BBB A+ Rated Since 2008 Specified by OEM Engineers in Aerospace, Defense & Heavy Industry

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